KE-2070_80_80R使用说明书（管理员）.pdf - 第12页
操作手册 II 目录 5-5 更 换 UPS 蓄电池 ············ ············ ············· ············ ·················· ··········· ············ ··········· 5-36 5-5-1 拆卸 UPS ············· ··········· ············ ················ ··········…
操作手册 II 目录
4-6-2-4VCS 摄像机偏差 ················································································· 4-104
4-6-2-5 真空校准 ····························································································· 4-105
4-6-2-6FCS（选购件）··················································································· 4-105
4-7 其它 ······················································································································· 4-106
4-7-1 记录工具（Log Tool） ················································································· 4-106
4-7-1-1 记录工具 ····························································································· 4-106
4-7-2 自动取得记录功能 ························································································ 4-107
4-7-2-1 取得出错的自动记录 ··········································································· 4-107
4-7-2-2 取得停机前的生产自动记录································································· 4-108
4-7-3 停电对策······································································································· 4-109
4-7-3-1UPS（Uninterruptible Power Supplies、不间断电源装置、选项）····· 4-109
4-7-3-2 停电时的处理 ······················································································ 4-109
4-7-3-3 停电后的恢复措施（接通电源）·························································· 4-111
第 5 章 维护··········································································································· 5-1
5-1 日常检查项目一览······································································································ 5-1
5-2 各部分的检查············································································································· 5-2
5-2-1 气压·················································································································· 5-2
5-2-2 选项过滤器 ······································································································· 5-3
5-2-3 管道及接头 ······································································································· 5-4
5-2-4 各单元汽缸 ······································································································· 5-4
5-2-5 空气过滤器（LNC60、IC 头共通）·································································· 5-7
5-2-6 传送带 ·············································································································· 5-8
5-2-7 传送滑轮··········································································································· 5-9
5-2-8 气弹簧 ·············································································································· 5-9
5-2-9 挡片················································································································ 5-10
5-2-10 电缆、插头 ··································································································· 5-11
5-2-11真空泵（选购项） ························································································ 5-12
5-3 清扫 ························································································································· 5-17
5-3-1XY 轴直动单元 ······························································································· 5-17
5-3-2 各种传送传感器······························································································ 5-18
5-3-3CAL 块 ··········································································································· 5-18
5-3-4 激光校准传感器（LNC60/FMLA） ································································· 5-19
5-3-5EPV61/62（吸取·贴片监视 选购项） ························································ 5-21
5-3-6VCS 单元 ······································································································· 5-22
5-3-7 吸嘴················································································································ 5-23
5-3-8 吸嘴外圈········································································································· 5-25
5-3-9ATC 单元········································································································ 5-26
5-3-10 送料器台架 ··································································································· 5-26
5-3-11 统一更换台车（选购项）··············································································
5-27
5-3-12CVS（元件检验系统）（选购项） ······························································· 5-28
5-3-13OCC（偏光滤光片） ···················································································· 5-29
5-3-14 共面性传感器（选购项）·············································································· 5-29
5-3-15 负荷控制单元（选购项）·············································································· 5-30
5-3-16 风扇马达······································································································· 5-31
5-4 注油 ························································································································· 5-32
5-4-1XY 轴直动单元 ······························································································· 5-32
5-4-2 传送螺旋轴（轴） ·························································································· 5-33
5-4-3 传送导轴········································································································· 5-33
5-4-4 基板挡块部 ····································································································· 5-33
5-4-5 滚珠丝杠和花键轴（贴片头部）····································································· 5-34
5-4-6 支撑台 ············································································································ 5-35
5-4-7 统一更换台（选购项） ··················································································· 5-35
操作手册 II 目录
5-5 更换 UPS 蓄电池 ····································································································· 5-36
5-5-1 拆卸 UPS ······································································································· 5-36
5-5-2 更换蓄电池 ····································································································· 5-37
5-5-3 使用过的电池的处理······················································································· 5-38
5-6 消耗品一览表··········································································································· 5-39
5-7 推荐定期更换用的零部件························································································· 5-40
第 6 章 操作故障的排除方法·················································································· 6-1
6-1 贴片偏移···················································································································· 6-1
6-1-1 整个基板发生贴片偏移（每个基板都反复出现）·············································· 6-1
6-1-2 整个基板的贴片不齐（每个基板的偏移方式各不相同） ··································· 6-2
6-1-3 使基板的一部分发生贴片偏移 ·········································································· 6-3
6-1-4 仅特定的元件发生贴片偏移 ·············································································· 6-4
6-1-5 贴片角度偏差 ··································································································· 6-5
6-2 元件吸取错误············································································································· 6-6
6-3 激光识别（元件识别）错误 ······················································································· 6-7
6-4 吸嘴装卸错误············································································································· 6-7
6-5 标记（BOC 标记、IC 标记）识别错误······································································· 6-8
6-6 图像识别错误············································································································· 6-9
6-7 其它错误·················································································································· 6-10
操作手册Ⅱ
1-1
第 1 章设备概要
1-1前言
KE-2070 和 KE-2080 是 KE-2050R/KE-2060R 的后续机型，继承了以往构筑的模块化概念所具有的灵活
性，是经济性、可靠性、维护性与安全性得到进一步提高的逐片式新系列贴片机。
通过将 KE-2080R 追加到系列中，更加强化了面向大型元件的对应能力。
KE-2070/KE-2080/80R 可使用以往的 KE 系列所使用的元件供应装置（带状、管状、散装），以及生产
程序，利于降低引进成本，易于启用。
操作方面采用 WindowsXP 软件操作系统（基础软件），更加容易操作。
通过组合生产支援系统「IS」（智能车间解决方案），对 JUKI 贴片机及点胶机上与生产相关的各种业务
和信息，以车间（＝制造现场）为单位进行综合管理、优化，实现整体车间的生产性、制造品质的提升，
提高效率、降低成本。
※ 仍然适用以往的软件「HLC」（主线计算机）、「SCS（防止元件误安装系统）:KE-2070/2080」。
※ 有关「IS」的详细功能，请参见『IS 使用说明书』。
・
KE-2070 主要适用于小型芯片元件的高速贴片，可进行薄型芯片形状的元件和小型的 QFP、CSP、BGA
的高速贴片。通过追加吸取
・
贴片监视，使用在贴片头部位设置的摄像机，
・KE-2080 不但具备 KE-2070 的性能，也可实现大型的 QFP 及 CSP、BGA 等的 IC 贴片。
・KE-2080R 通过采用 FMLA（激光单元）取代 KE2080 的 IC 贴片头（图像识别专用）的 CDS
（光纤传感器），以及对 马达进行强化，提高了面向大型元件的对应能力。
・
各种机型均备有选购项 MNVC，可设置小型 QFP、BGA、CSP 等图像识别贴片。
・
元件的吸取、贴片时的状态进行摄影，可进行简易的检查。
1-2特点
☆使用 6 个吸嘴可同时识别的新概念激光校准传感器(LNC60)，实现高速贴片。
*1 个 LNC60 贴片头由 6 个吸嘴构成（KE-2070/2070C）
*1 个 LNC60 贴片头（6 个吸嘴）+1 个 IC 贴片头的 7 个吸嘴构成（KE-2080/2080R）。
☆标准装置激光校准传感器(LNC60)，具备对应 0402 元件的贴片功能。
☆各吸嘴轴的上下动作(Z 轴)、旋转动作(Θ轴)均采用独立的 AC 伺服马达控制，实现了高速、高
精度贴片。
☆采用元件吸取位置自动示教方式（0402～3216 元件的纸带），既节省准备工作时间，又降
低了贴片错误率。
☆基板支撑部(支撑台)采用马达驱动，减轻释放基板时的振动，防止元件贴片后出现偏移，并缩短
夹紧与释放时间。
☆可通过标准位置校正摄像机（OCC）检测不良电路的坏板标记。
☆通过丰富的图形显示及触摸屏（选购项），使数据的输入和机器操作更加容易。
☆贴片机自身具有识别贴片位置偏移，自动校正功能（FCS:FlexibleCalibrationSystem）,可保
持交货当时的贴片精度。(选购项)
☆通过配备高度测量装置（HMS）、送料器统一准备功能（选购项），把准备作业的停机时间缩短
到最低限度，实现了设备的高运转率。
☆为避免因元件错挂造成贴片错误，备有防止元件错装系统（SCS:SetupControlSystem）。（选
购项）
☆装备送料器位置指示器(FPI)，用 LED 指示灯显示生产过程中的“元件用完通知”、
“元件剩余量警告”，提示操作人员更换送料器。(选购项)
☆负荷校正·站点具备负荷检测功能及校正功能。（选购项）
☆采用真空泵为吸取元件时提供稳定的供气，稳定性有了飞跃性的提高。（选购项）