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SIPLACE 80S/F/G User’s Manual 9 Maintenance Edition 07/97 from S oftware Version SR.010.xx 9.2 Maintenance Schedules 9 - 11 9.2 Maintena nce Schedu les 9.2.1 Basic Maintenance Schedule for the SIPLACE 80S and 80F Module …
9 Maintenance SIPLACE 80S/F/G User’s Manual
9.1 Overview Edition 07/97 from Software Version SR.010.xx
9 - 10
SIPLACE 80S/F/G User’s Manual 9 Maintenance
Edition 07/97 from Software Version SR.010.xx 9.2 Maintenance Schedules
9 - 11
9.2 Maintenance Schedules
9.2.1 Basic Maintenance Schedule for the SIPLACE 80S and 80F
Module Subassembly To be carried out after each shift Equipment
Date
done
Machine base Rejects container Empty; vacuum area Vacuum cleaner
Empty tape
cutter
Waste container Empty; vacuum area Vacuum cleaner
Segments
(revolver head)
Plastic nozzle
Check for damage,
replace, if necessary
Nozzle
changer for
revolver head
Vacuum clean Vacuum cleaner
Tab. 9.2.1 Basic maintenance schedule for the SIPLACE 80S and 80F:To be carried out after each shift
Module Subassembly
To be carried out every week
(15 / 17 shifts)
Equipment
Date
done
Gantry
Ball tracks
Clean, apply a small amount of
grease with a cloth
Staburags N12
lubrication grease,
lint-free cloth
Friction surfaces outside
travel range
Clean, apply a small amount of oil
with a cloth
Watchmaker’s oil,
lint-free cloth
Friction surfaces inside
travel range
Apply 1 drop of oil to a clean cloth
and wipe off the surface
Watchmaker’s oil,
lint-free cloth
X, Y
measurement
systems
Incremental scales Clean
Ethyl alcohol, lint-
free paper tissue
PCB
conveyor
Conveyor belts Remove components
Vacuum cleaner,
tweezers
Control unit
or servo unit
Filter mats
Clean, replace if necessary,
item no. 00315209-01
Vacuum cleaner
Control unit of
PCB handling
Dust filter Clean Vacuum cleaner
Tab. 9.2.2 Basic maintenance schedule for the SIPLACE 80S and 80F:To be carried out weekly (15 / 17 shifts)
9 Maintenance SIPLACE 80S/F/G User’s Manual
9.2 Maintenance Schedules Edition 07/97 from Software Version SR.010.xx
9 - 12
Module Subassembly
To be carried out every two weeks
(30/35 shifts)
Equipment
Date
done
V2 Segments
(revolver
head)
V2 segments with
green stickers
= maintenance without
greasing
Replace
(see
Short Reference Mainte-
nance Segment Version 2,
German + English
Item No.: 00190442-01)
A clean set of seg-
ments has to be
available
O ring in sleeve (green)
Clean, replace, if necessary
Must not be greased
Segment mainte-
nance cloth
Tab. 9.2.3 Basic maintenance schedule for the SIPLACE 80S and 80F: To be carried out every two weeks
Module Subassembly
To be carried out every month
(60 / 70 shifts)
Equipment
Date
done
Width adjust-
ment unit
Recirculating ball screws Clean dry
Vacuum cleaner,
dry cloth
Ball tracks
Clean, apply a small amount of
grease with a cloth
Staburags N12 lubri-
cation grease
cloth
Slide faces
Clean, oil lightly
(apply a small amount
of oil with a cloth)
Watchmaker’s oil
No. 3
Compressed
air unit
Water trap Drain condensate Collecting pan
Filter element
Check filter cartridge and
replace if necessary;
item no. 00201101-01
Swivel doors Bar code strips Clean dry Dry cloth
Gantry X, Y toothed belt
Grease root and tip
of the toothed belt lightly
Staburags N12 lubri-
cation grease,
brush with short
bristles
Components
table
Magnetic strips and rest-
ing surface of conveyors
during refits
Inspect surface, if necessary
apply oilstone, and clean
Apply lubricant and corrosion
protection agent
Oilstone
WD40
Safety hood Guides for safety hood
Clean, applying a small amount of
grease with a brush
Ethyl alcohol,
Staburags N12 lubri-
cation grease
PCB conveyor
Hexagonal shaft and
guide shafts
Clean, applying a small amount of
grease with a cloth
Staburags N12
lubrication grease
cloth
Empty tape
cutters
Guide rail
Apply lubricant and corrosion
protection agent
WD 40
Rotary cutter and
cutter blade
Apply lubricant and corrosion
protection agent
WD 40
Tab. 9.2.4 Basic maintenance schedule for the SIPLACE 80S and 80F:To be carried out monthly (60 / 70 shifts)