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19 Error Messages S IPLACE 80S/F/G User’s Manual 19.1 Error Mess ages Edition 12/96 from Software Vers ion SR.009.xx 19 - 4 16 Segment leaky CAUSE ● O-ring on the seali ng piston dam aged. REMEDY ● Repl ace O -ring on th…
SIPLACE 80S/F/G User’s Manual 19 Error Messages
Edition 12/96 from Software Version SR.009.xx 19.1 Error Messages
19 - 3
19.1 Error Messages
1 Arm for turning station 1 does not swivel in
CAUSE
●
Component jammed between pinion and gearwheel; proximity switch incorrectly aligned
in hole; swivel-in mechanism stiff; motor defective; bero defective.
REMEDY
●
Remove component; adjust sensing distance; carry out maintenance; replace motor.
2 Arm for turning station 1 does not swivel out
CAUSE
●
Sensing distance incorrect; proximity switch defective; for further faults see fault no. 1.
REMEDY
●
Adjust sensing distance; for further remedial measures see fault no. 1.
3 D1 axis does not reach setpoint position
CAUSE
●
Greasy; motor with tacho defective; rotational movement of the sleeve in the segment stiff.
REMEDY
●
Clean friction wheel; replace motor with tacho and belt wheel and check axis calibration; replace
segment.
6 Arm for turning station 2 does not swivel in
CAUSE
●
Component jammed between pinion and gearwheel; proximity switch incorrectly aligned
in hole; swivel-in mechanism stiff; motor defective.
REMEDY
●
Remove component; adjust sensing distance; carry out maintenance; replace motor.
7 Arm for turning station 2 does not swivel out
CAUSE
●
Sensing distance incorrect; proximity switch defective; for further faults see fault no. 6.
REMEDY
●
Adjust sensing distance; for further remedial measures see fault no. 6.
8 D2 axis does not reach setpoint position
CAUSE
●
O-ring drive belt greasy; motor with tacho defective; rotational movement of the sleeve in the seg-
ment stiff.
REMEDY
●
Clean O-ring and friction wheel; replace motor with tacho and belt wheel and check axis calibration;
replace segment.
19 Error Messages SIPLACE 80S/F/G User’s Manual
19.1 Error Messages Edition 12/96 from Software Version SR.009.xx
19 - 4
16 Segment leaky
CAUSE
●
O-ring on the sealing piston damaged.
REMEDY
●
Replace O-ring on the sealing piston.
18 Z axis not reaching placement or pick-up position
CAUSE
●
Position input not correct; motor/encoder of the z axis defective.
REMEDY
●
Check parameters for pick-up and placement in the MA_data, redetermine data; replace motor with
encoder, carry out calibration of the z axis. Cam disk not tightened up correctly.
19 Z axis not reaching 0 position
CAUSE
●
Cam disk not tightened up correctly; z zero point correction value incorrect; counting error.
REMEDY
●
Tighten up cam disk; recalculate z zero point correction; replace motor/tacho/encoder; carry out axis
calibration.
20 BERO for Z axis top position not activated
CAUSE
●
Sensing distance too great; Bero defective; cam disk not tightened up correctly; z zero point correc-
tion value incorrect; counting error.
REMEDY
●
Adjust sensing distance; replace Bero; tighten up cam disk; redetermine z zero point correction;
replace motor/tacho/encoder; carry out axis calibration.
21 BERO SZ1 not released (open segment)
CAUSE
●
Proximity switch defective; component jammed between screwdriver and segment;
motor of the screwdriver defective.
REMEDY
●
Replace proximity switch, adjust sensing distance; remove component; check toothing for damage;
replace motor with hub, carry out calibration on the motor control board.
22 BERO SZ1 not released (close segment)
CAUSE
●
Proximity switch defective; component jammed between screwdriver and segment;
motor of the screwdriver defective; Bero-to-pinion sensing distance incorrectly set.
REMEDY
●
Replace proximity switch, adjust sensing distance; remove component; check toothing for damage;
replace motor with hub, carry out calibration on the motor control board.
SIPLACE 80S/F/G User’s Manual 19 Error Messages
Edition 12/96 from Software Version SR.009.xx 19.1 Error Messages
19 - 5
23 End position BERO of centering station not being activated
CAUSE
●
Bero defective; mechanism of the centering station stiff; recuperator spring worn out.
REMEDY
●
Fit new Bero; maintain centering station; call SMD Service.
25 Error in programming of the CRDL
CAUSE
●
CRDL tester configured in software, but tester itself not present; communication interrupted at the
CRDL tester; interrupt wiring of MC CRDL tester defective.
REMEDY
●
Set corresponding parameters (CRDL tester) to non-active.
26 Measurement trigger BERO of centering station is not released
CAUSE
●
Bero defective; mechanism of the centering station stiff; actuating plate bent; motor control board
defective.
REMEDY
●
Fit new Bero; maintain centering station; call SMD Service.
27 Component cannot be rejected
CAUSE
●
Positive airflow valve not switching, cable break at the valve
REMEDY
●
Check and repair wiring
28 The nozzle in the reject position is clogged
CAUSE
●
Nozzle worn, air duct of the segment blocked
REMEDY
●
Fit new nozzle, clean or replace segment
29 BERO SZ2 not released (open segment)
CAUSE
●
Proximity switch defective; component jammed between screwdriver and segment;
motor of the screwdriver defective.
REMEDY
●
Replace proximity switch, adjust sensing distance; remove component; check toothing for damage;
replace motor with hub, carry out calibration on the motor control board.