SG_FSE_SiplaceHF_HF3_00193901-05_eng.pdf - 第470页

1 - 42 S tudent Guide SIPLACE HF/HF3 10 Sitest Edition 09/2005 42 10.2.9 Appendix 10.2.9.1 Overview Adjustment s adjustments sequence from the left to the right reason for adjustments adjust res olutuin posit ion measuri…

1 - 41

Student Guide SIPLACE HF/HF3

Edition 09/2005 10 Sitest

Die Achsdaten der

Kopfachsen können

geändert werden.

Achse

Z-Achse

Die gewählten Funktionen werden

für die Z-Achse ausgeführt.

DP-Achse

Die gewählten Funktionen werden

für die DP-Achse ausgeführt.

Stern-Achse

Die gewählten Funktionen werden

für die Sternachse ausgeführt.

Daten übertragen

Die Achsdaten der gewählten

Achse des Kopfes werden nach

Achskalibrierdaten übertragen.

Die Achskalibrierdaten werden

in das EPROM des Kopfes

geschrieben.

Funktionen

Achs-Referenzlauf...

Fährt die aktivierte Achse in Referenz.

Kopf-Referenzlauf

Führt den Referenzlauf mit allen Achsen des

Revolverkopfes am aktivierten Portal durch.

Kopf

Maschinenparameter

Nullpunktkorrektur

Verwende Einheit Digit

aktiviert:

Die Einheiten werden in Digits

angezeigt.

deaktiviert:

Die Einheiten werden in µm angezeigt

(Standardeinstellung).

Kalibrierdaten

Maschinenparameter

Nullpunktkorrektur

Korrigiert den Referenzpunkt um den vorgegebenen Wert.

maximale Position

Gibt die maximal erreichbare Position der Achse an.

minimale Position

Gibt die minimal erreichbare Position der Achse an.

Übernehmen

Die Achsdaten der Kopfachsen werden übernommen.

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Student Guide SIPLACE HF/HF3

10 Sitest Edition 09/2005

10.2.9 Appendix

10.2.9.1 Overview Adjustments

adjustments sequence

from the left to the right

reason for

adjustments

adjust resolutuin position measuring

system Star-axis C&P-head

Zero point corr. Z-axis C&P-head

(automatically done at reference)

Mount the place.star with power sup

ply and zero point gauge

Zero point corr. star-axis C&P-head

air kiss supply hose 0.7 mm above

ballrace surface

air kiss tubes at segments 0.1- 0.2

mm clearance to DP-encoder

Adjust 1,5mm clearance track signal

encoder DP-Axis to segment glas

Adjust motor position to 0,2 mm

clearance plunger to housing

Test upper end stop position Z-axis

Adjust the 1.3mm clearance LB

bottom to the sleeve

Check belt tensions of refering axis

(different tension DLM1/2 C&P

Adjust position track signal encoder

X / Y-Axis to (0.4mm)

Test track signals and Zero pulse at

the X / Y - axis

Set CAN-BUS address (gantry 1/2)

and other DIP-switches

Zero point corr Z-axis TWIN-head

Zero point corr. D- turning axis TWIN-

head

Enter basic Force sensor parameter

TWIN-head

Adjust the Anti-Crash-board(s)

Adjust the air kiss at placement-

and pick up (reject) circuit

Adjust the slow transport speeds

Adjust the PCB light barrier sensors

Adjust the LASER beam direction

Adjust the clamping (Piezo) sensor

Check & Adjust the clamping/

unclamping time o lifting table

Adjust the clamping height for PCB

(94,2 -0.2mm / 94.4 + 0.1 mm

Teach / store !!! New defaultposition for

fixed con. side (SIEMENS FSE only)

Download refering Firmware

(SIEMENS FSE only)

Check & Adjust belt tension at the

refering PCB-conveyor

Check axis dynamic of referering axis

Check vacuum system if it is sealed

Replace stepper motor of

vacuum air kiss

XH /

Replace air kiss unit

XH /

Replace light barrier bottom

on Z-axis

XH /

Replace the motor / belt of

the Z-axis C&P

XH /

Replace the DP-station

XH /

Replace the track signal

encoder of the DP-station

XH /

Replace the vacuum

distributor

XH /

mech. Influence/Replace

the air kiss supply hose

XH /

Dismount/replace the

placement star

DLM

1/2

XH /

Replace the star motor HF

DLM

1/2

XH /

Replace C&P-head HF

XH /

head modularity (C&P

head exchange)

XH /

Replace Segment(s) of

TWIN-head

HF HF HF

XH /

HF HF

Replace Vision board at

gantry or for stationary

XH /

Replace C&P-Head

adapter board

XH /

Replace 'SLIO' board(s)

XH /

Replace Head interface

board (Head board)

XH /

Replace the Portalinterface

(conv. board large axis Y)

XH /

HF(*)

Mechanical influence on

parallelity of fixed con. side

'1' to conv. frame

XH /

Mechanical influence on

straightness of fixed con.

side '1'

XH /

Set Single conv. mode for dual

conv. only for pure HF-lines!

Ask Siemens Service

XH /

****

Replace the encoder X

/ Y-axis

XH /

Count errors X- / Y-axis

(after cleaning)

XH /

Adjust conveyor speed to

the needs of customer

Placement process

XH /

Exchange Transport control

unit

XH /

Replace the light barrier for

PCB conveyor

XH /

Replace the LASER PCB-

Stopper

XH /

Replace clamping sensor

XH /

some exchange at lifting

table unit

XH /

Replace the conveyor

motor

XH /

Replace conveyor belt

XH /

Replace conveyor belt

guideance

XH /

Exchange control unit

Component table

XH /

HF**

Exchange control unit Tape

cutter

XH /

HF *

XH /

Exchange control unit

coplanarity unit

Exchange MVS 340 Vision

controller

HF**

Exchange Axis controller

board

XH /

HF***

XH /

Replace the Servo amplifier

board

XH /

Replace Anti Crash board XH

* 2 Jumper code 4 possible addresses

** automatic Download at loading 1st Feeder set up /1st

Boot

***3x (BIO's /Appl.1 and different Appl. 2 ) per board

(0) The tension of the Z-belt at DLM1/2 C&P-heads adjusted to 280 +/- 10 Hz; the 10.000/8.000 C&P head Z-Belt is adjusted to 185 Hz.

1 - 43

Student Guide SIPLACE HF/HF3

Edition 09/2005 10 Sitest

10.2.9.2 Overview calibrations

calibrations

from the left to the right

reasons for

calibrations

Zero point corr. star-axis C&P-head

Zero point corr. Z-/ D-axis and basic

force sensor parameter TWIN-head

Calibrate MA-Zero point gantry of the

Placement Area PAx

Calibrate MA-zero point both gantries

of the Placement Area PAx

Calibrate PCB camera

Calibrate RV-head (include

component camera offset and

single measure ment segment offset

II (only for checking offset)

single measure ment segment offset

I (only for checking offset)

Calibrate TWIN Head IC-camera

Calibrate TWIN Head FC-camera

Calibrate coplanarity module

Calibrate Feeder area

Calibrate fixed PCB-corner(s)

Calibrate moveable Conveyor Edges

(rail(s))

Calibrate calibration tool position

Calibrate TWIN-nozzle changer X/Y-

position

Calibrate TWIN-nozzle changer

Nozzle pick up height

Calibrate C&P-nozzle changer X/Y-

position

Calibrate C&P-nozzle changer Pick

up height

Calibrate vacuum TWIN head

Travel area X / Y axis

Execute PCB-Mappings

Execute RV-Mappings

Execute IC-Mappings

Fine calibration (if placement

accuraccy have to be increased at

Replace / remount PCB-

camera

HF XH

XH/

HF HF HF

XH/

Replace C&P-head

XH/

HF XH

XH/

Remount C&P-head

HF XH

XH/

Mechanical influence to the

segment guideance

XH/

New Star zero point

correction

XH/

HF XH

XH/

compo-nent camera refer.

C&P head

XH/

HF HF HF

Replace / remount

placement star

XH/

HF XH

XH/

Replace / remount Star

motor

XH/

HF XH

XH/

Replace / remount

Segment(s) TWIN-head

HF HF HF HF HF HF HF

Replace / remount TWIN-

head IC-camera

HF HF

Replace / remount TWIN-

head FC-camera

encoder incremental scale

X/Y

HF XH HF HF HF HF

XH/

Replace / remount LASER

PCB stopper

XH/

New teaching of fixed PCB-

conveyor side (fixed rail)

XH/

Conveyor mode change

Right <--> Left side fixed

XH/

Use Dual conveyor in Single

conveyor mode **

XH/

Switch Dual conveyor to

dual conveyor mode

XH/

zero point & calib. jig

position

HF XH HF HF HF

XH/

Replace / remount

component table

Replace / remount

coplanarity module

mechanical influence to the

gantry

HF XH HF HF HF

XH/

Replace / remount nozzle

changer TWIN-head

HF HF

Replace / remount nozzle

changer C&P-head

XH/

Recalibrate machine zero

point (all gantries of a

)

HF XH HF HF HF

XH/

HF XH

Head modularity 6/12 C&P

XH/

HF XH

XH/