SG_FSE_SiplaceHF_HF3_00193901-05_eng.pdf - 第471页

1 - 43 S tudent Guide SIPLACE HF/HF3 Edition 09/2005 10 Sitest 43 10.2.9.2 Overview calibrations calibr ations fro m the l e ft to th e r i g h t reasons for calibr ations Zero point corr. star-axis C&P-head Zero poi…

1 - 42

Student Guide SIPLACE HF/HF3

10 Sitest Edition 09/2005

10.2.9 Appendix

10.2.9.1 Overview Adjustments

adjustments sequence

from the left to the right

reason for

adjustments

adjust resolutuin position measuring

system Star-axis C&P-head

Zero point corr. Z-axis C&P-head

(automatically done at reference)

Mount the place.star with power sup

ply and zero point gauge

Zero point corr. star-axis C&P-head

air kiss supply hose 0.7 mm above

ballrace surface

air kiss tubes at segments 0.1- 0.2

mm clearance to DP-encoder

Adjust 1,5mm clearance track signal

encoder DP-Axis to segment glas

Adjust motor position to 0,2 mm

clearance plunger to housing

Test upper end stop position Z-axis

Adjust the 1.3mm clearance LB

bottom to the sleeve

Check belt tensions of refering axis

(different tension DLM1/2 C&P

Adjust position track signal encoder

X / Y-Axis to (0.4mm)

Test track signals and Zero pulse at

the X / Y - axis

Set CAN-BUS address (gantry 1/2)

and other DIP-switches

Zero point corr Z-axis TWIN-head

Zero point corr. D- turning axis TWIN-

head

Enter basic Force sensor parameter

TWIN-head

Adjust the Anti-Crash-board(s)

Adjust the air kiss at placement-

and pick up (reject) circuit

Adjust the slow transport speeds

Adjust the PCB light barrier sensors

Adjust the LASER beam direction

Adjust the clamping (Piezo) sensor

Check & Adjust the clamping/

unclamping time o lifting table

Adjust the clamping height for PCB

(94,2 -0.2mm / 94.4 + 0.1 mm

Teach / store !!! New defaultposition for

fixed con. side (SIEMENS FSE only)

Download refering Firmware

(SIEMENS FSE only)

Check & Adjust belt tension at the

refering PCB-conveyor

Check axis dynamic of referering axis

Check vacuum system if it is sealed

Replace stepper motor of

vacuum air kiss

XH /

Replace air kiss unit

XH /

Replace light barrier bottom

on Z-axis

XH /

Replace the motor / belt of

the Z-axis C&P

XH /

Replace the DP-station

XH /

Replace the track signal

encoder of the DP-station

XH /

Replace the vacuum

distributor

XH /

mech. Influence/Replace

the air kiss supply hose

XH /

Dismount/replace the

placement star

DLM

1/2

XH /

Replace the star motor HF

DLM

1/2

XH /

Replace C&P-head HF

XH /

head modularity (C&P

head exchange)

XH /

Replace Segment(s) of

TWIN-head

HF HF HF

XH /

HF HF

Replace Vision board at

gantry or for stationary

XH /

Replace C&P-Head

adapter board

XH /

Replace 'SLIO' board(s)

XH /

Replace Head interface

board (Head board)

XH /

Replace the Portalinterface

(conv. board large axis Y)

XH /

HF(*)

Mechanical influence on

parallelity of fixed con. side

'1' to conv. frame

XH /

Mechanical influence on

straightness of fixed con.

side '1'

XH /

Set Single conv. mode for dual

conv. only for pure HF-lines!

Ask Siemens Service

XH /

****

Replace the encoder X

/ Y-axis

XH /

Count errors X- / Y-axis

(after cleaning)

XH /

Adjust conveyor speed to

the needs of customer

Placement process

XH /

Exchange Transport control

unit

XH /

Replace the light barrier for

PCB conveyor

XH /

Replace the LASER PCB-

Stopper

XH /

Replace clamping sensor

XH /

some exchange at lifting

table unit

XH /

Replace the conveyor

motor

XH /

Replace conveyor belt

XH /

Replace conveyor belt

guideance

XH /

Exchange control unit

Component table

XH /

HF**

Exchange control unit Tape

cutter

XH /

HF *

XH /

Exchange control unit

coplanarity unit

Exchange MVS 340 Vision

controller

HF**

Exchange Axis controller

board

XH /

HF***

XH /

Replace the Servo amplifier

board

XH /

Replace Anti Crash board XH

* 2 Jumper code 4 possible addresses

** automatic Download at loading 1st Feeder set up /1st

Boot

***3x (BIO's /Appl.1 and different Appl. 2 ) per board

(0) The tension of the Z-belt at DLM1/2 C&P-heads adjusted to 280 +/- 10 Hz; the 10.000/8.000 C&P head Z-Belt is adjusted to 185 Hz.

1 - 43

Student Guide SIPLACE HF/HF3

Edition 09/2005 10 Sitest

10.2.9.2 Overview calibrations

calibrations

from the left to the right

reasons for

calibrations

Zero point corr. star-axis C&P-head

Zero point corr. Z-/ D-axis and basic

force sensor parameter TWIN-head

Calibrate MA-Zero point gantry of the

Placement Area PAx

Calibrate MA-zero point both gantries

of the Placement Area PAx

Calibrate PCB camera

Calibrate RV-head (include

component camera offset and

single measure ment segment offset

II (only for checking offset)

single measure ment segment offset

I (only for checking offset)

Calibrate TWIN Head IC-camera

Calibrate TWIN Head FC-camera

Calibrate coplanarity module

Calibrate Feeder area

Calibrate fixed PCB-corner(s)

Calibrate moveable Conveyor Edges

(rail(s))

Calibrate calibration tool position

Calibrate TWIN-nozzle changer X/Y-

position

Calibrate TWIN-nozzle changer

Nozzle pick up height

Calibrate C&P-nozzle changer X/Y-

position

Calibrate C&P-nozzle changer Pick

up height

Calibrate vacuum TWIN head

Travel area X / Y axis

Execute PCB-Mappings

Execute RV-Mappings

Execute IC-Mappings

Fine calibration (if placement

accuraccy have to be increased at

Replace / remount PCB-

camera

HF XH

XH/

HF HF HF

XH/

Replace C&P-head

XH/

HF XH

XH/

Remount C&P-head

HF XH

XH/

Mechanical influence to the

segment guideance

XH/

New Star zero point

correction

XH/

HF XH

XH/

compo-nent camera refer.

C&P head

XH/

HF HF HF

Replace / remount

placement star

XH/

HF XH

XH/

Replace / remount Star

motor

XH/

HF XH

XH/

Replace / remount

Segment(s) TWIN-head

HF HF HF HF HF HF HF

Replace / remount TWIN-

head IC-camera

HF HF

Replace / remount TWIN-

head FC-camera

encoder incremental scale

X/Y

HF XH HF HF HF HF

XH/

Replace / remount LASER

PCB stopper

XH/

New teaching of fixed PCB-

conveyor side (fixed rail)

XH/

Conveyor mode change

Right <--> Left side fixed

XH/

Use Dual conveyor in Single

conveyor mode **

XH/

Switch Dual conveyor to

dual conveyor mode

XH/

zero point & calib. jig

position

HF XH HF HF HF

XH/

Replace / remount

component table

Replace / remount

coplanarity module

mechanical influence to the

gantry

HF XH HF HF HF

XH/

Replace / remount nozzle

changer TWIN-head

HF HF

Replace / remount nozzle

changer C&P-head

XH/

Recalibrate machine zero

point (all gantries of a

)

HF XH HF HF HF

XH/

HF XH

Head modularity 6/12 C&P

XH/

HF XH

XH/

1 - 44

Student Guide SIPLACE HF/HF3

10 Sitest Edition 09/2005

10.2.9.3 Adjustment - and Calibration tools

adjust - and

calibration tools

adjust and

calibration jobs

Machine types

(without S15/F3)

Digital Manometer 00311487 -01

Digital Manometer with analouge-cable for

S15/F3 00313523 -01

Track signal tester for S/F 00322510-02

Adapter cable track signal tester f. F5HM/S27HM

00360395-01

Track signal tester for HS/HF 00343785-01

Belt tension meter TSM 00326015-01

Axis test box Vers.6 00303430-06 alternatively to

SAT

SIPLACE Axis Tester SAT 03002801-01

RC-Filter 02102858-01

0,2mm distance gauge 00325445-01 from gauge

set 00327005-01

Star-0-point.gauge 00326164-01 from gauge set

00327005-01

power supply for Star mounting DLM-heads

00353277-01

1.1 mm pin (replace 1.3mm pin from gauge set

00327005-01)

1,4; 1,5; 1,6mm pins from gauge set 00327005-

gauge Z-axis stop top 00331308-01

Test connector safety loop coplan ILD 2000

00337304-01

calibration tool coplan 00315365-03

calibration tool Vision Version II (clear) 00316308

calibration tool Vision Version 3 (for hf / white)

03010565-01

calibration nozzle D-zero-point-corr. Twin

03008862-02

I/O-Tester for SXX/FX 00321960-01

wiring test adapter 14 pole 02304826-01

wiring test adapter 34 pole 02304827-01

exchange vacuum distrib./Star/

air kiss unit. All

S15

exchange incremental encoder

gantry

All

S/F

F5HM/S

27HM

HF/

exchange incremental scale

gantry

All

S/F

F5HM/S

27HM

HF/

exchange 'head board' C&P

head

exchange 'conversion board

large axis'

exchange incremental encoder

DP axis All All

exchange lightbarrier bottom

C&P head All

exchange placement star All

All

with

DLM x

exchange Z-motor All All All All

exchange Z-belt All All All All All

exchange Z-top stop All

exchange drive belt /- motor All All All All

exchange coplanarity module All F All F

exchange PCB camera

All

without

. HF

exchange C&P-placement

head

All

without

. HF

exchange component cameras

All

without

. HF

exchange segment Twin-head HF HF

Display I/O-States of the I/O-

Boards

All

S/F

wiring test ribbon cable All All

exchange ballrace only spec.

trained staff

Mapping

All S/F

without

S27/F5