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维修调整要领书 3 贴装头周边部件 ............................................... 3-1 3-1 电磁阀零件的更换 ................................................................. 3-1 3-1-1 电磁阀的更换 ......................................................…
维修调整要领书
目 录
1 XY 装置 ....................................................... 1-1
1-1 电磁标尺的更换 ................................................................... 1-1
1-1-1 X 轴磁尺的装贴位置 .......................................................... 1-2
1-1-2 Y 轴磁尺的装贴位置 .......................................................... 1-3
1-1-3 X 轴磁尺的间隙 .............................................................. 1-4
1-1-4 Y 轴磁尺的间隙 .............................................................. 1-4
1-2 限位传感器、接近传感器的更换 ..................................................... 1-5
1-2-1 X＋/－传感器、X 接近传感器的安装 ............................................ 1-5
1-2-2 Y＋/－传感器、Y 接近传感器的安装 ............................................ 1-6
1-2-3 X 轴干渉传感器的更换 ........................................................ 1-7
1-2-4 传感器动作确认 .............................................................. 1-8
1-3 X 电动机的更换 ................................................................... 1-9
1-4 滚珠丝杠的更换 .................................................................. 1-11
1-4-1 卸下滚珠丝杠 ............................................................... 1-11
1-4-2 滚珠丝杠试装配 ............................................................. 1-15
1-4-3 滚珠丝杠调整 ............................................................... 1-18
1-5 更换 XY 拖链电缆 ................................................................. 1-20
1-5-1 XY 拖链电缆组成 ............................................................ 1-20
1-5-2 更换 ....................................................................... 1-22
1-6 注油嘴 .......................................................................... 1-25
1-7 更换 XY 部后的从新调整 ........................................................... 1-26
2 贴装头 ....................................................... 2-1
2-1 6 吸嘴贴装头 ..................................................................... 2-1
2-1-1 6 吸嘴贴装头装置的更换 ...................................................... 2-1
2-1-2 电动机的更换 ................................................................ 2-4
2-1-3 同步皮带的更换 .............................................................. 2-6
2-1-4 LNC120 的更换 ............................................................... 2-7
2-1-5 贴装头提升气缸的更换 ........................................................ 2-8
2-1-6 Z 滑动轴的更换 ............................................................. 2-10
2-2 3 吸嘴贴装头 .................................................................... 2-11
2-2-1 3 吸嘴贴装头装置的更换 ..................................................... 2-11
2-2-2 电动机的更换 ............................................................... 2-12
2-2-3 同步皮带的更换 ............................................................. 2-15
2-2-4 LNC120 的更换 .............................................................. 2-16
2-2-5 贴装头提升气缸的更换 ....................................................... 2-18
2-2-6 Z 滑动轴的更换 ............................................................. 2-20
2-2-7 θ 原点传感器的更换 ........................................................ 2-21
2-2-8 EPV120 的更换 .............................................................. 2-24
2-3 6 吸嘴贴装头（RX-6R） ........................................................... 2-25
2-3-1 6 吸嘴贴装头装置（RX-6R）的更换 ............................................ 2-25
2-3-2 电动机的更换 ............................................................... 2-26
2-3-3 同步皮带的更换 ............................................................. 2-30
2-3-4 LNC120 的更换 .............................................................. 2-31
2-3-5 贴装头提升气缸的更换 ....................................................... 2-32
2-3-6 Z 滑动轴的更换 ............................................................. 2-34
2-3-7 θ 原点传感器的更换 ........................................................ 2-34
2-3-8 EPV120 的更换 .............................................................. 2-36
2-4 更换贴装头部分后的从新调整 ...................................................... 2-37
维修调整要领书
3 贴装头周边部件 ............................................... 3-1
3-1 电磁阀零件的更换 ................................................................. 3-1
3-1-1 电磁阀的更换 ................................................................ 3-1
3-1-2 过滤器的更换 ................................................................ 3-2
3-1-3 大气开放用过滤器的更换 ...................................................... 3-2
3-2 HMS 的更换 ....................................................................... 3-3
3-2-1 HMS 头部的更换 .............................................................. 3-3
3-2-2 HMS 高度调整 ................................................................ 3-3
3-3 贴装头基板的更换 ................................................................. 3-4
3-3-1 贴装头主基板的更换 .......................................................... 3-4
3-3-2 伺服放大器基板的更换 ........................................................ 3-5
4 OCC 组装 ...................................................... 4-1
4-1 OCC 装配件更换 ................................................................... 4-1
4-2 CCD 摄像机、镜头组件的更换 ....................................................... 4-2
4-3 OCC 同轴／角度照明基板组件的更换 ................................................. 4-3
4-4 滤光镜的更换 ..................................................................... 4-4
4-5 对焦调整 ......................................................................... 4-6
4-6 OCC 照明的光量调整 ............................................................... 4-7
4-7 更换 OCC 部分后的从新调整 ......................................................... 4-7
5 基板传送 ..................................................... 5-1
5-1 传送皮带的更换 ................................................................... 5-1
5-2 传送皮带轮的更换 ................................................................. 5-2
5-2-1 传送皮带轮 A 组：E21117150A0 ................................................. 5-2
5-2-2 传送皮带轮 B 组：E20897210A0 ................................................. 5-2
5-3 L/R（基板传送）电动机的更换 ...................................................... 5-3
5-4 AWC（基板宽度调整）电动机的更换 .................................................. 5-5
5-5 正时皮带的更换 ................................................................... 5-6
5-5-1 传送宽度调整用牙轮皮带的更换 ................................................ 5-6
5-5-2 传送带电动机正时皮带的更换 .................................................. 5-7
5-5-3 传送宽度调整联动正时皮带的更换 .............................................. 5-9
5-6 LEFT／RIGHT 传感器的更换 ........................................................ 5-10
5-6-1 LEFT／RIGHT 传感器的更换 ................................................... 5-10
5-6-2 传感器的灵敏度调整 ......................................................... 5-11
5-7 STOP 传感器的更换 ............................................................... 5-12
5-7-1 前侧 STOP 传感器光纤的更换 .................................................. 5-12
5-7-2 后侧 STOP 传感器光纤的更换 .................................................. 5-14
5-7-3 光纤放大器的更换 ........................................................... 5-15
5-8 BU 销检测传感器的更换 ........................................................... 5-18
5-9 夹紧传感器的更换 ................................................................ 5-19
5-10 支承台原点传感器（BU 原点传感器）的更换 ........................................ 5-20
5-11 AWC 原点传感器的更换 ........................................................... 5-21
5-12 支撑台电动机的更换（BU 台电动机的更换） ........................................ 5-22
5-12-1 转矩架组件和支撑台电动机的间隙 ............................................ 5-24
5-12-2 支撑台驱动用正时皮带的张力调整 ............................................ 5-25
5-12-3 支撑台的平面调整 .......................................................... 5-26
5-12-4 从新取得支承台偏差 ........................................................ 5-26
5-12-5 皮带支架组件间隙的从新调整 ................................................ 5-27
5-13 支承制动器的更换 ............................................................... 5-28
5-14 支承导向气缸的更换 ............................................................. 5-29
维修调整要领书
5-15 传送流动方向的切换 ............................................................. 5-30
5-15-1 传送方向的切换 ............................................................ 5-30
5-15-2 换装 75mm 传送延长组件的操作顺序 ........................................... 5-30
5-15-3 换装 1 维条形码(150mm 传送延长)的操作顺序 .................................. 5-31
5-15-4 传送延长的设置 ............................................................ 5-32
5-16 机械限动器的更换 ............................................................... 5-33
5-16-1 限动器传感器的更换 ........................................................ 5-33
5-16-2 限动器气缸的更换 .......................................................... 5-34
5-16-3 变更传送方向时的限动器换装 ................................................ 5-35
6 CAL 块 ........................................................ 6-1
6-1 LED 更换方法 ..................................................................... 6-1
7 ATC .......................................................... 7-1
7-1 气缸的更换 ....................................................................... 7-1
7-2 调整传感器 ....................................................................... 7-2
8 供料器台架・升降机 ........................................... 8-1
8-1 供料器台架 ....................................................................... 8-1
8-1-1 台架基板的更换 .............................................................. 8-2
8-1-2 电源的更换 .................................................................. 8-3
8-1-3 FDC 更换 .................................................................... 8-4
8-1-4 准备工作用连接器的更换 ...................................................... 8-5
8-1-5 继电器单元的更换(仅统一更换台车) ............................................ 8-6
8-1-6 台架连接器 A 的更换(仅统一更换台车) .......................................... 8-7
8-2 升降机 ........................................................................... 8-8
8-2-1 机械阀门的更换 .............................................................. 8-8
8-2-2 台架上升气缸的更换 .......................................................... 8-9
8-2-3 台架上升气缸速度控制器的调整 ............................................... 8-10
8-2-4 选择器的更换 ............................................................... 8-11
8-2-5 台架连接器 B 的更换 ......................................................... 8-11
9 切带机 ....................................................... 9-1
9-1 整体图 ........................................................................... 9-1
9-2 切带机主体的更换 ................................................................. 9-2
9-3 切带机刀刃的更换 ................................................................. 9-7
9-4 预压的确认方法 .................................................................. 9-13
10 供料器浮起传感器 ........................................... 10-1
10-1 配置 ........................................................................... 10-1
10-2 传感器的更换 ................................................................... 10-2
11 开关类 ..................................................... 11-1
11-1 按钮开关的更换 ................................................................. 11-1
11-1-1 支撑架的前上右/后上左外罩的拆卸 ........................................... 11-1
11-1-2 按钮开关的更换 ............................................................ 11-2
11-2 紧急停止开关的更换 ............................................................. 11-3
11-3 外罩开关的更换 ................................................................. 11-4
11-4 安全护罩锁定气缸的更换 ......................................................... 11-5
11-4-1 制动气缸的组装 ............................................................ 11-5
11-4-2 气缸制动器主体的安装 ...................................................... 11-6