RX-6_维修调整要领书.pdf - 第5页
维修调整要领书 5-15 传送流动方向的切换 ............................................................. 5-30 5-15-1 传送方向的切换 ............................................................ 5-30 5-15-2 换装 75mm 传送延长组件的操作顺序 ......................…
维修调整要领书
3 贴装头周边部件 ............................................... 3-1
3-1 电磁阀零件的更换 ................................................................. 3-1
3-1-1 电磁阀的更换 ................................................................ 3-1
3-1-2 过滤器的更换 ................................................................ 3-2
3-1-3 大气开放用过滤器的更换 ...................................................... 3-2
3-2 HMS 的更换 ....................................................................... 3-3
3-2-1 HMS 头部的更换 .............................................................. 3-3
3-2-2 HMS 高度调整 ................................................................ 3-3
3-3 贴装头基板的更换 ................................................................. 3-4
3-3-1 贴装头主基板的更换 .......................................................... 3-4
3-3-2 伺服放大器基板的更换 ........................................................ 3-5
4 OCC 组装 ...................................................... 4-1
4-1 OCC 装配件更换 ................................................................... 4-1
4-2 CCD 摄像机、镜头组件的更换 ....................................................... 4-2
4-3 OCC 同轴／角度照明基板组件的更换 ................................................. 4-3
4-4 滤光镜的更换 ..................................................................... 4-4
4-5 对焦调整 ......................................................................... 4-6
4-6 OCC 照明的光量调整 ............................................................... 4-7
4-7 更换 OCC 部分后的从新调整 ......................................................... 4-7
5 基板传送 ..................................................... 5-1
5-1 传送皮带的更换 ................................................................... 5-1
5-2 传送皮带轮的更换 ................................................................. 5-2
5-2-1 传送皮带轮 A 组：E21117150A0 ................................................. 5-2
5-2-2 传送皮带轮 B 组：E20897210A0 ................................................. 5-2
5-3 L/R（基板传送）电动机的更换 ...................................................... 5-3
5-4 AWC（基板宽度调整）电动机的更换 .................................................. 5-5
5-5 正时皮带的更换 ................................................................... 5-6
5-5-1 传送宽度调整用牙轮皮带的更换 ................................................ 5-6
5-5-2 传送带电动机正时皮带的更换 .................................................. 5-7
5-5-3 传送宽度调整联动正时皮带的更换 .............................................. 5-9
5-6 LEFT／RIGHT 传感器的更换 ........................................................ 5-10
5-6-1 LEFT／RIGHT 传感器的更换 ................................................... 5-10
5-6-2 传感器的灵敏度调整 ......................................................... 5-11
5-7 STOP 传感器的更换 ............................................................... 5-12
5-7-1 前侧 STOP 传感器光纤的更换 .................................................. 5-12
5-7-2 后侧 STOP 传感器光纤的更换 .................................................. 5-14
5-7-3 光纤放大器的更换 ........................................................... 5-15
5-8 BU 销检测传感器的更换 ........................................................... 5-18
5-9 夹紧传感器的更换 ................................................................ 5-19
5-10 支承台原点传感器（BU 原点传感器）的更换 ........................................ 5-20
5-11 AWC 原点传感器的更换 ........................................................... 5-21
5-12 支撑台电动机的更换（BU 台电动机的更换） ........................................ 5-22
5-12-1 转矩架组件和支撑台电动机的间隙 ............................................ 5-24
5-12-2 支撑台驱动用正时皮带的张力调整 ............................................ 5-25
5-12-3 支撑台的平面调整 .......................................................... 5-26
5-12-4 从新取得支承台偏差 ........................................................ 5-26
5-12-5 皮带支架组件间隙的从新调整 ................................................ 5-27
5-13 支承制动器的更换 ............................................................... 5-28
5-14 支承导向气缸的更换 ............................................................. 5-29
维修调整要领书
5-15 传送流动方向的切换 ............................................................. 5-30
5-15-1 传送方向的切换 ............................................................ 5-30
5-15-2 换装 75mm 传送延长组件的操作顺序 ........................................... 5-30
5-15-3 换装 1 维条形码(150mm 传送延长)的操作顺序 .................................. 5-31
5-15-4 传送延长的设置 ............................................................ 5-32
5-16 机械限动器的更换 ............................................................... 5-33
5-16-1 限动器传感器的更换 ........................................................ 5-33
5-16-2 限动器气缸的更换 .......................................................... 5-34
5-16-3 变更传送方向时的限动器换装 ................................................ 5-35
6 CAL 块 ........................................................ 6-1
6-1 LED 更换方法 ..................................................................... 6-1
7 ATC .......................................................... 7-1
7-1 气缸的更换 ....................................................................... 7-1
7-2 调整传感器 ....................................................................... 7-2
8 供料器台架・升降机 ........................................... 8-1
8-1 供料器台架 ....................................................................... 8-1
8-1-1 台架基板的更换 .............................................................. 8-2
8-1-2 电源的更换 .................................................................. 8-3
8-1-3 FDC 更换 .................................................................... 8-4
8-1-4 准备工作用连接器的更换 ...................................................... 8-5
8-1-5 继电器单元的更换(仅统一更换台车) ............................................ 8-6
8-1-6 台架连接器 A 的更换(仅统一更换台车) .......................................... 8-7
8-2 升降机 ........................................................................... 8-8
8-2-1 机械阀门的更换 .............................................................. 8-8
8-2-2 台架上升气缸的更换 .......................................................... 8-9
8-2-3 台架上升气缸速度控制器的调整 ............................................... 8-10
8-2-4 选择器的更换 ............................................................... 8-11
8-2-5 台架连接器 B 的更换 ......................................................... 8-11
9 切带机 ....................................................... 9-1
9-1 整体图 ........................................................................... 9-1
9-2 切带机主体的更换 ................................................................. 9-2
9-3 切带机刀刃的更换 ................................................................. 9-7
9-4 预压的确认方法 .................................................................. 9-13
10 供料器浮起传感器 ........................................... 10-1
10-1 配置 ........................................................................... 10-1
10-2 传感器的更换 ................................................................... 10-2
11 开关类 ..................................................... 11-1
11-1 按钮开关的更换 ................................................................. 11-1
11-1-1 支撑架的前上右/后上左外罩的拆卸 ........................................... 11-1
11-1-2 按钮开关的更换 ............................................................ 11-2
11-2 紧急停止开关的更换 ............................................................. 11-3
11-3 外罩开关的更换 ................................................................. 11-4
11-4 安全护罩锁定气缸的更换 ......................................................... 11-5
11-4-1 制动气缸的组装 ............................................................ 11-5
11-4-2 气缸制动器主体的安装 ...................................................... 11-6
维修调整要领书
12 电气装置 ................................................... 12-1
12-1 电气装置部的布局 ............................................................... 12-1
12-2 电气装置单元 ................................................................... 12-3
12-2-1 电气装置单元 (ST) ......................................................... 12-3
12-2-2 电气装置单元 (EN) ........................................................ 12-13
12-3 控制单元 ...................................................................... 12-20
12-3-1 CPU BOARD (40123242) ..................................................... 12-21
12-3-2 IO CONTROL PCB ASM (40128871) ............................................ 12-32
12-3-3 POSITION BOARD (40129648) ................................................ 12-33
12-3-4 IP-X11 SET GEN ASM (40133294) ............................................ 12-34
12-3-5 RS232C BOARD [OP] (40129626) ............................................. 12-35
12-3-6 SUPERIMPOSE BOARD (40129641) ............................................. 12-36
12-4 ATX 电源 ...................................................................... 12-37
12-5 电池单元 ...................................................................... 12-38
12-6 XY 驱动器单元 ................................................................. 12-39
12-6-1 XY 单元的构成 ............................................................ 12-39
12-6-2 更换 XY 驱动器后的调整项目 ................................................ 12-40
12-6-3 XY 伺服放大器的显示 ...................................................... 12-40
12-7 Z/θ 单元 ..................................................................... 12-41
12-7-1 6 吸嘴 Head 的构成 ........................................................ 12-42
12-7-2 3 吸嘴 Head 的构成 ........................................................ 12-42
12-8 传送单元 ...................................................................... 12-44
12-8-1 传送单元的构成 ........................................................... 12-44
12-8-2 CONVEYOR 基板与传感器的连接 .............................................. 12-45
12-8-3 传送马达的连接 ........................................................... 12-46
12-8-4 其他传感器/电磁阀/束线组列表 ............................................. 12-47
12-8-5 CONVEYOR PCB ASM (40128875) .............................................. 12-48
12-8-6 步进马达驱动器的调整 ..................................................... 12-49
12-9 SAFETY PCB ASM (40128872) ..................................................... 12-52
12-10 Head 单元 .................................................................... 12-54
12-10-1 HEAD MAIN PCB ASM (40128873) ............................................ 12-54
12-10-2 HEAD RELAY PCB ASM (40128874) ...........................................
12-55
12-11 E BANK RELAY PCB ASM (40128876) .............................................. 12-56
12-11-1 基板外观 ................................................................ 12-56
12-11-2 SW 的设定 ............................................................... 12-56
12-11-3 可调电阻的调整 .......................................................... 12-56
12-12 其他 ......................................................................... 12-57
12-12-1 LIGHT CONTROL PCB ASM (40132991) ........................................ 12-57
12-12-2 COPLA CPU BOARD [OP] (40123242) ......................................... 12-58
12-12-3 COPLA CPU BACK BOARD [OP] (40132990) .................................... 12-59
12-12-4 COPLA MONITOR SWITCH BOARD [OP] (40097434) .............................. 12-59
12-12-5 更换过滤器滤芯 .......................................................... 12-60
12-12-6 更换真空泵配件 .......................................................... 12-61
12-13 双轨传送单元 ................................................................. 12-69
12-13-1 双轨传送单元的构成 ...................................................... 12-69
12-13-2 CONVEYOR 接基板与传感器的连接 ........................................... 12-71
12-13-3 传送马达的连接 .......................................................... 12-73
12-13-4 其他传感器/电磁阀/束线组列表 ............................................ 12-74
12-13-5 CONVEYOR PCB ASM (40128875) ............................................. 12-76
12-13-6 步进马达驱动器的调整 .................................................... 12-76