00194614-08 Trainingsdoku. SG X-Serie_X4i SW70x (AL2)_EN.pdf - 第10页

Contents 10 Student Guide SIPLACE X-Serie and X4I SW70x (AL2) 8.5.1.3 Base Adapter for CPx heads (for SX1/2 ) 307 8.5.1.4 Single Core Solution (SCS) 307 8.5.1.5 Intermediate Distributor 1 309 8.5.1.6 Intermediate Distrib…

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Contents
Student Guide SIPLACE X-Serie and X4I SW70x (AL2) 9
8 Collect, Pick and Place Head (CPP) 265
8.1 Important Information 265
8.2 Overview 265
8.2.1 Application 265
8.2.2 Configuration 266
8.2.3 Requirements 266
8.2.4 Technical Data 266
8.2.5 Special Features of CPP Head 266
8.2.6 Principle of CPP Head 267
8.2.7 Overview of Parts 268
8.2.7.1 Front plate 268
8.2.7.2 Pressure control valve (digital) 268
8.2.7.3 Z Axis 269
8.2.7.4 Retract unit 271
8.2.7.5 Component Sensor 271
8.2.7.6 Holding Circuit 273
8.2.7.7 Star 274
8.2.7.8 Star Frame 274
8.2.7.9 Single Core Solution (SCS) 275
8.2.7.10 Valve terminal 275
8.2.7.11 E/D Transformer (for CPP Heads < Version 05)> 276
8.2.7.12 Contactless Energy Transformer (for CPP Heads from Version 05) 277
8.2.7.13 DP drive 278
8.2.7.14 Star motor 280
8.2.7.15 Cover with Holding Circuit Sensor 281
8.2.7.16 Intermediate Distributor 282
8.2.7.17 Component camera 282
8.2.8 Vacuum System 283
8.2.8.1 Vacuum System Function 284
8.2.8.2 Picking Up Components 285
8.2.8.3 Placing Components 285
8.3 Reference Run CPP Head 286
8.3.1 Reference Run Z Axis 287
8.3.2 Star Axis Reference Run 287
8.3.3 DP Axes Reference Run 288
8.3.4 Height Reference Run 288
8.3.5 Determining the Vacuum and Threshold Values 290
8.3.6 Measuring Z Axis Position for Component Recognition by the Component Sensor 291
8.4 Pickup and Placement Cycle for CPP 291
8.4.1 Working Position on Placement Head 291
8.4.2 Placement Modes 292
8.4.2.1 Collect&Place Mode 293
8.4.2.2 Pick&Place Mode 294
8.4.2.3 Mixed Mode 294
8.4.3 Board Position Recognition 295
8.4.4 Board Recognition - Centering the Board Fiducials 296
8.4.5 Turning Nozzles 1 to 12 to the Pickup Angle (0° or 90°) 297
8.4.6 Procedure for Picking Up Components 297
8.4.7 Procedure for Placing Components 298
8.4.8 Pickup and Placement Cycle For the Next Components 299
8.4.9 Segment with a "Defective Component“ 299
8.4.10 Finishing Board Placement 299
8.4.11 Detailed Standard Pickup Procedure: Z Axis Down 300
8.4.12 Detailed Standard Pickup Procedure: Z Axis Up 300
8.4.13 Standard Mode - Placement: Z Axis Down 301
8.4.14 Standard Mode - Placement: Z Axis Up 302
8.4.15 Optical Nozzle Query 302
8.5 Settings on the CPP Head 302
8.5.1 Board Descriptions 302
8.5.1.1 Base Adapter for CPx on SX4 Machines with HCU 303
8.5.1.2 Head Interface on SX4 Machines with HCU 304
Contents
10 Student Guide SIPLACE X-Serie and X4I SW70x (AL2)
8.5.1.3 Base Adapter for CPx heads (for SX1/2) 307
8.5.1.4 Single Core Solution (SCS) 307
8.5.1.5 Intermediate Distributor 1 309
8.5.1.6 Intermediate Distributor2 310
8.5.2 Converting the CPP Head for a Different Head Height 311
8.5.3 Calibrating the Segment Offset 312
8.6 Nozzle Changer 313
8.7 Nozzle Magazines 314
8.7.1 Structure of 20xx Nozzle Magazines 314
8.7.2 Structure of 28xx Nozzle Magazines 314
8.8 Nozzle Stations 314
8.8.1 Universal Nozzle Station for SX and X Series (X2, X3, X4) 314
8.8.2 Nozzle Station X4I for CPP Head 315
8.9 Nozzle Types 315
8.10 Room for Your Sketches and Notes 316
9 TwinHead 319
9.1 Overview 319
9.1.1 Technical Data TwinHead 319
9.1.2 TwinHead Assemblies 320
9.1.2.1 Vacuum Generator TwinHead 320
9.2 Reference Run 322
9.2.1 Reference Run at Z Axis 323
9.2.2 Reference Run at D- axis 323
9.2.3 Height Reference Run 324
9.2.4 Vacuum Check 324
9.3 TwinHead Pickup and Place Cycle 325
9.3.1 General 325
9.3.2 TwinHead Placement Principle 325
9.3.3 Preparations for Component Pickup (Module 1) 326
9.3.3.1 Picking up the Component (Module 1) 326
9.3.4 Preparations for Component Pickup (Module 2) 327
9.3.4.1 Picking up the Component (Module 2) 328
9.3.5 Component centering module 1 and 2 329
9.3.6 Preparations for Placement (Module 1 Component) 329
9.3.6.1 Placement (Module 1 Component) 330
9.3.7 Preparations for Placement (Module 2 Component) 330
9.3.7.1 Placing the Component (Module 2 Component) 331
9.4 Settings 331
9.4.1 Description of Boards on the TwinHead 331
9.4.1.1 Head Adapter for TwinHead (for X Series with A364) 331
9.4.1.2 Head Adapter for TwinHead (SX4 with HCU) 332
9.4.1.3 Base Adapter for TwinHead (SX1/2 series) 333
9.4.1.4 P&P Head Main Board 334
9.4.1.5 Vision Control Board for IC Camera or FC Camera 335
9.4.1.6 Mechanical Adjustment of the Z Axis Incremental Encoder 336
9.4.1.7 Vision DC/DC Converter 336
9.4.2 Parameter and Calibrations 337
9.4.2.1 Overview of Calibration Steps and Parameters 337
9.4.2.2 Procedure 338
9.4.3 Manual Lowering of Z Axis 344
9.5 Nozzle changer 345
9.5.1 Fitting the Nozzle Changer Magazine 345
9.5.2 Function Description 345
9.5.3 Nozzle Changer for TwinHead 346
10 Component Handling 347
10.1 Changeover Table 347
10.1.1 Overview 347
10.1.1.1 Changeover Table (X Table) 347
Contents
Student Guide SIPLACE X-Serie and X4I SW70x (AL2) 11
10.1.2 Structure of the Changeover Table (X- Table) 348
10.1.2.1 Dummy Feeder on the X4I 349
10.1.3 Changeover Table with One Hand Operation - Function 349
10.1.3.1 Docking 349
10.1.3.2 Undocking 349
10.1.3.3 Setting the Pneumatic Cylinder 350
10.1.3.4 Positioning the Docking Unit in the Machine 351
10.1.3.5 Fitting the Docking Unit 352
10.1.4 Setting the COT Height 353
10.1.4.1 X Table 354
10.1.4.2 Increasing and Reducing the COT Height 354
10.1.5 Optional Extension on the Changeover Tables 354
10.1.5.1 Additional Reel Holder of the X Table 354
10.2 X Feeder 355
10.2.1 General 355
10.2.2 X Feeder Parts (Front View) 356
10.2.2.1 X Splice Sensor Note 356
10.2.3 X Feeder Parts (Back View) 357
10.2.4 Overview Feeder Types 357
10.2.5 Track Width Assignment for X Feeder Types 358
10.2.6 Contactless Energy and Data Interface 359
10.2.7 Operation 359
10.2.7.1 Adjustable Step Sizes on the X Feeder 359
10.2.7.2 4 Pick Up Positions 8mm X Feeder 360
10.2.7.3 3 Pick Up Positions 12mm X Feeder 360
10.2.7.4 1 Pick Up Position for Other X Feeders 360
10.2.7.5 X Feeder Operator Panel 361
10.2.7.6 Settings and Functions in the X Feeder Main Menu 361
10.2.7.7 Sequence in the 8mm X Feeder Main Menu 362
10.2.7.8 Sequence in the 12mm X Feeder Main Menu 363
10.2.7.9 Setting the Pick Up Position for the 8 mm X Feeder 363
10.2.7.10Menu Pick Up Position Manual in the Main Menu 364
10.2.7.11Menu Pitch in the Main Menu 365
10.2.7.12Menu Transport Speed in the Main Menu 366
10.2.7.13Data Menu 366
10.2.7.14Activation and Function in the Service Technician Menu 367
10.2.7.15Feeder Settings at the Station 368
10.2.8 Error Messages on X Feeder 369
10.3 Pneumatic Tape Cutter 371
10.3.1 Pneumatic Tape Cutter and Empty Tape Duct 371
10.3.2 Structure and Function of the Pneumatic Tape Cutter 372
10.3.2.1 Technical Data 373
10.3.3 Empty Tape Duct 374
10.3.3.1 Empty Tape Duct Assemblies 375
10.3.4 Control Unit on Tape Cutter (CAN Node Module) 375
10.4 Room for Your Sketches and Notes 376
11 Modular Conveyor 379
11.1 Function Description 379
11.1.1 General 379
11.1.2 Clamping 379
11.1.3 Width Adjustment 379
11.1.4 Checking the PCB Position on the Conveyor Sections 380
11.1.5 Stopping the PCB 380
11.1.6 Lifting Table 380
11.1.7 "Long Board" Option 381
11.1.8 "Alignment Pin" Option 381
11.1.9 "Combined PCB" Option 381
11.1.10 I-Placement Option 381
11.1.11 Firmware Control Tasks (Embedded Software) 381
11.1.12 Conveyor Control TSP 301 382
11.1.13 Structure 382