00194614-08 Trainingsdoku. SG X-Serie_X4i SW70x (AL2)_EN.pdf - 第7页

Contents Student Guide SIPLACE X-Serie and X4I SW70x (AL2) 7 6.2 Gantry Reference Run (with A364) 187 6.2.1 Reference Run Sequence at X and Y Axis (A364) 187 6.2.2 Searching for the X and Y Commutation Po sition (A364) 1…

100%1 / 522
Contents
6 Student Guide SIPLACE X-Serie and X4I SW70x (AL2)
4.6.2.2 Reading and Writing the Board IDs with CAN Commands 143
4.6.3 Troubleshooting If Two Board Type IDs are Missing 146
4.6.4 CAN Commands for Reading and Writing the Board IDs 146
4.6.4.1 Error Messages TQM Module (Excerpt) 147
4.7 Room for Your Sketches and Notes 149
5 Energy and Compressed Air Supply 151
5.1 Overview 151
5.2 Power supply 152
5.2.1 Naming Convention of Connectors and Cables 152
5.2.2 Main distributor (X series from Ma. No. B326) 153
5.2.3 Subdistributor (X Series from Ma. No. B326) 154
5.2.4 Power supply 154
5.2.4.1 Voltages at the Main Power Supply 155
5.2.4.2 Input Voltage 157
5.2.4.3 Transformer 1 157
5.2.4.4 Transformer T2 158
5.2.4.5 Voltages in the Power Supply Unit After Switching On 159
5.2.4.6 DC/DC Converter in Main Power Supply 160
5.2.5 Power Supply for Box PC Unit 160
5.2.6 Power Supply for Axis Unit 161
5.2.7 DC/DC Converter Vision Section 2 162
5.2.7.1 Power Supply Tape Cutter 163
5.2.7.2 Voltage Supply for Hood Fans 163
5.2.8 Safety and Signaling Circuit 164
5.2.8.1 Emergency STOP Circuit (Safety Circuit) 164
5.2.8.2 Control Loops 166
5.2.8.3 How Does the Emergency STOP Circuit Function? 168
5.2.9 Protective Contactor Combination K6 (SSK) 168
5.2.9.1 About SSK K6 169
5.2.9.2 How is SSK K6 Energized? 169
5.2.9.3 Pressing the ON Button 169
5.2.9.4 How Does the Protective Contactor Combination (SSK) Latch? 169
5.2.10 Various Signals 170
5.2.10.1 Software Release (Software Enabled) 170
5.2.10.2 OK Signal Safety Loop 170
5.2.10.3 Control On Signal 171
5.2.11 Power Distribution 171
5.3 Pneumatic System 173
5.3.1 Pneumatic Unit 173
5.3.2 Overview Pneumatic System 175
5.3.3 Switch On Sequence Pneumatic Units 176
5.3.4 Main Valve X59 for Machine Components 176
5.3.5 Proportional Valve, Proportional Regulator X58 177
5.3.6 Safety Valve X60 178
5.3.7 Compressed Air Supply to Tape Cutter 179
5.3.8 Compressed Air Supply to the Conveyor 179
5.3.9 Compressed Air Supply to the Docking Unit (Changeover Table) 179
5.3.10 Bulk Case System and Nozzle Changer 180
5.3.11 Compressed Air Supply to the C&P20A 180
5.3.11.1 Z Axis Safety Mode 180
5.3.12 Compressed Air Supply CPP 181
5.3.13 Compressed Air Distribution Twin Head 181
5.3.14 Cooling the X Axis Motors 182
5.3.15 Cooling the Y Axis Motors for Placement Area 1/2 182
5.4 Room for Your Sketches and Notes 183
6 Gantry 185
6.1 Overview 185
6.1.1 Mechanical Structure of X and Y Axes 185
6.1.1.1 Description 186
Contents
Student Guide SIPLACE X-Serie and X4I SW70x (AL2) 7
6.2 Gantry Reference Run (with A364) 187
6.2.1 Reference Run Sequence at X and Y Axis (A364) 187
6.2.2 Searching for the X and Y Commutation Position (A364) 187
6.2.3 Reference Run at X and Y Axis (A364) 188
6.3 Settings 188
6.3.1 Travel Ranges and Speed Monitoring 188
6.3.2 PCB Boards on the Gantry 190
6.3.2.1 Head Interface C500 190
6.3.2.2 Vision Board (Digital Version 02) 192
6.3.2.3 CAN Processor Board 16 Bit 193
6.3.2.4 Checking the DIP Switches 194
6.3.3 Anticrash Function for the A364 Axis Card 195
6.3.3.1 Anticrash Function for the A364 195
6.3.3.2 Anticrash Monitoring for the A364 195
6.3.3.3 Error "Gantry Crash" 195
6.3.3.4 Count Error: 195
6.3.3.5 Anticrash Function 196
6.3.4 Mechanical Adjustment of the Incremental Encoder 196
6.4 Track Signals and Zero Pulse 196
6.4.1 Checking the Zero Pulse Signal 197
6.4.1.1 Measuring the Analog Zero Pulse Signal 197
6.4.1.2 Measuring the Digital Zero Pulse Signal 198
6.4.2 Checking the Track Signals 200
6.4.2.1 Analog Track Signals 200
6.4.2.2 Digital Track Signals 201
6.5 Axis Control 202
6.5.1 Axis Control Assemblies 202
6.5.2 Checking the X Axis Dynamics 202
6.5.2.1 Measurement Setup with SAT Box and A364 203
6.5.2.2 Comparison of X Axis Travel Profiles for C&P20A, CPP and TwinHead 204
6.5.2.3 Travel Time Table for C&P20A X Axis 205
6.5.2.4 Travel Time Table for CPP X Axis 205
6.5.2.5 Travel Time Table for Twin Head X Axis 205
6.5.3 Checking the Y Axis Dynamics 206
6.5.3.1 Measurement Setup 206
6.5.3.2 Comparison of Y Axis Travel Profiles for C&P20A, CPP and TwinHead 206
6.5.3.3 Travel Time Table for C&P20A Y Axis 207
6.5.3.4 Travel Time Table for CPP Y Axis 207
6.5.3.5 Travel Time Table for Twin Head Y Axis 207
6.6 Room for Your Sketches and Notes 209
7 C&P20A 211
7.1 C&P20 And C&P20A Heads 211
7.2 Overview 211
7.2.1 C&P20A Technical Data 211
7.2.2 C&P20A Function 212
7.2.2.1 C&P20A Principle 212
7.2.2.2 Advantages Compared with DLM Heads 212
7.2.3 Parts Overview with Function Description 213
7.2.3.1 Pressure Control Valve 213
7.2.3.2 Z Axis 214
7.2.3.3 Retract Unit 215
7.2.3.4 Component Sensor 216
7.2.3.5 Star Assembly 218
7.2.3.6 DP drive 221
7.2.3.7 Star motor 222
7.2.3.8 Component camera 224
7.2.3.9 Nozzle changer 224
7.2.4 Maintenance 224
7.2.5 Compressed Air Supply to the C&P20A 225
7.2.5.1 Overview of Air Blast Supply 226
Contents
8 Student Guide SIPLACE X-Serie and X4I SW70x (AL2)
7.2.5.2 Overview of Vacuum Supply 227
7.3 Reference Run for C&P20A Head 228
7.3.1 Preparing the Z Axis before the Reference Run 228
7.3.2 Star Axis Reference Run 229
7.3.3 Z Axis Reference Run 229
7.3.4 DP Axis Reference Run 229
7.3.5 Cleaning Cycle - Procedure 230
7.3.6 Height Reference Run 230
7.3.6.1 Sequence of Height Reference Run 232
7.3.7 Determining the Vacuum and Threshold Values 233
7.3.8 Measuring Z Axis Position for Component Recognition by the Component Sensor 234
7.4 Pickup and Placement Cycle for C&P20A 234
7.4.1 Working Position on Placement Head 234
7.4.2 C&P20A in Home Position 0° 235
7.4.3 Board Position Recognition 235
7.4.4 Board Recognition - Centering the Board Fiducials 237
7.4.5 Turning Nozzles 1 to 20 to the Pickup Angle (0° or 90°) 237
7.4.6 Checking the Nozzle Length for Component Recognition 238
7.4.7 Picking Up Component 1 238
7.4.8 Picking Up Component 10 239
7.4.9 Picking Up Component 11 239
7.4.10 Picking Up Component 12 240
7.4.11 Picking Up Component 13 240
7.4.12 Picking Up Component 20 241
7.4.13 Checking the Component Sensor of the Component at Segment 1 241
7.4.14 Placing Component 1 242
7.4.15 Component Sensor Checks Segment 1 242
7.4.16 Placing Component 10 243
7.4.17 Placing Component 11 243
7.4.18 Placing Component 20 244
7.4.19 Pickup and Placement Cycle For the Next Components 244
7.4.20 Segment with a "Defective Component“ 244
7.4.21 Finishing Board Placement 244
7.4.22 Positioning to Pickup/Placement Angle 245
7.4.23 Detailed Standard Pickup Procedure: Z Axis Down 245
7.4.24 Detailed Standard Pickup Procedure: Z Axis Up 246
7.4.25 Standard Mode - Placement: Z Axis Down 246
7.4.26 Standard Mode - Placement: Z Axis Up 247
7.4.27 Optical Nozzle Query 247
7.4.28 Air Blast Control During Placement 247
7.5 Settings 248
7.5.1 Board Descriptions for C&P20A 248
7.5.1.1 Head Adapter for C&P20A on X Machines with A364 248
7.5.1.2 Base Adapter for CPx on SX4 Machines with HCU 249
7.5.1.3 Head Interface on SX4 Machines with HCU 250
7.5.1.4 Base Adapter for CPx heads (for SX1/2) 253
7.5.1.5 Arrangement of Intermediate Distributors for C&P20A 253
7.5.2 Setting the Nozzle Changer for C&P20A 256
7.5.2.1 Nozzle station 257
7.5.3 Setting the Jaws for C&P20A 257
7.5.3.1 Basics 257
7.6 Nozzle changer 258
7.6.1 Nozzle Changer for C&P20A 258
7.6.1.1 Nozzle Changer 259
7.6.1.2 Nozzle Magazines 260
7.6.2 Nozzle Stations 260
7.6.2.1 Universal Nozzle Station for SX and X Series (X2, X3, X4) 260
7.6.2.2 Nozzle Station X4I for C&P20A Head 261
7.6.3 Addressing Nozzle Changers with CAN Node Module 261
7.6.4 Pneumatic Plan for Nozzle Changer 262
7.7 Room for Your Sketches and Notes 263