00194614-08 Trainingsdoku. SG X-Serie_X4i SW70x (AL2)_EN.pdf - 第12页

Contents 12 Student Guide SIPLACE X-Serie and X4I SW70x (AL2) 11.1.13.1 Structure of the single conveyor 382 11.1.13.2 Structure of the Dual Conveyor 383 11.1.13.3 Structure of Quad Lane Conveyor 38 4 11.1.13.4 Differenc…

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Contents
Student Guide SIPLACE X-Serie and X4I SW70x (AL2) 11
10.1.2 Structure of the Changeover Table (X- Table) 348
10.1.2.1 Dummy Feeder on the X4I 349
10.1.3 Changeover Table with One Hand Operation - Function 349
10.1.3.1 Docking 349
10.1.3.2 Undocking 349
10.1.3.3 Setting the Pneumatic Cylinder 350
10.1.3.4 Positioning the Docking Unit in the Machine 351
10.1.3.5 Fitting the Docking Unit 352
10.1.4 Setting the COT Height 353
10.1.4.1 X Table 354
10.1.4.2 Increasing and Reducing the COT Height 354
10.1.5 Optional Extension on the Changeover Tables 354
10.1.5.1 Additional Reel Holder of the X Table 354
10.2 X Feeder 355
10.2.1 General 355
10.2.2 X Feeder Parts (Front View) 356
10.2.2.1 X Splice Sensor Note 356
10.2.3 X Feeder Parts (Back View) 357
10.2.4 Overview Feeder Types 357
10.2.5 Track Width Assignment for X Feeder Types 358
10.2.6 Contactless Energy and Data Interface 359
10.2.7 Operation 359
10.2.7.1 Adjustable Step Sizes on the X Feeder 359
10.2.7.2 4 Pick Up Positions 8mm X Feeder 360
10.2.7.3 3 Pick Up Positions 12mm X Feeder 360
10.2.7.4 1 Pick Up Position for Other X Feeders 360
10.2.7.5 X Feeder Operator Panel 361
10.2.7.6 Settings and Functions in the X Feeder Main Menu 361
10.2.7.7 Sequence in the 8mm X Feeder Main Menu 362
10.2.7.8 Sequence in the 12mm X Feeder Main Menu 363
10.2.7.9 Setting the Pick Up Position for the 8 mm X Feeder 363
10.2.7.10Menu Pick Up Position Manual in the Main Menu 364
10.2.7.11Menu Pitch in the Main Menu 365
10.2.7.12Menu Transport Speed in the Main Menu 366
10.2.7.13Data Menu 366
10.2.7.14Activation and Function in the Service Technician Menu 367
10.2.7.15Feeder Settings at the Station 368
10.2.8 Error Messages on X Feeder 369
10.3 Pneumatic Tape Cutter 371
10.3.1 Pneumatic Tape Cutter and Empty Tape Duct 371
10.3.2 Structure and Function of the Pneumatic Tape Cutter 372
10.3.2.1 Technical Data 373
10.3.3 Empty Tape Duct 374
10.3.3.1 Empty Tape Duct Assemblies 375
10.3.4 Control Unit on Tape Cutter (CAN Node Module) 375
10.4 Room for Your Sketches and Notes 376
11 Modular Conveyor 379
11.1 Function Description 379
11.1.1 General 379
11.1.2 Clamping 379
11.1.3 Width Adjustment 379
11.1.4 Checking the PCB Position on the Conveyor Sections 380
11.1.5 Stopping the PCB 380
11.1.6 Lifting Table 380
11.1.7 "Long Board" Option 381
11.1.8 "Alignment Pin" Option 381
11.1.9 "Combined PCB" Option 381
11.1.10 I-Placement Option 381
11.1.11 Firmware Control Tasks (Embedded Software) 381
11.1.12 Conveyor Control TSP 301 382
11.1.13 Structure 382
Contents
12 Student Guide SIPLACE X-Serie and X4I SW70x (AL2)
11.1.13.1Structure of the single conveyor 382
11.1.13.2Structure of the Dual Conveyor 383
11.1.13.3Structure of Quad Lane Conveyor 384
11.1.13.4Differences Between the X Series and X4I Conveyors With SW70x 384
11.1.14 Conveyor Modes 385
11.1.14.1Overview of Flexible Single Conveyor 385
11.1.14.2Overview of Dual Conveyor as Single Conveyor 385
11.1.14.3Overview of Dual Conveyor with Right or Left Side Fixed 386
11.1.14.4Overview of Dual Conveyor I‑Placement 387
11.1.14.5Overview of Quad Lane Conveyor 388
11.2 Technical Data 388
11.2.1 Technical Data - Single Conveyor 388
11.2.2 Technical Data - Dual Conveyor 389
11.2.3 Technical Data - Flexible Dual Conveyor 389
11.3 Conveyor Settings 390
11.3.1 Setting the Belt Tension 390
11.3.1.1 Belt Tension of PCB Conveyor (SIPLACE X, X4I) 391
11.3.2 Setting the Fixed Conveyor Edge (from SW701) 391
11.3.2.1 General Notes 391
11.3.2.2 Connecting the Dual Conveyor Lifting Tables 394
11.3.3 Width Adjustment Unit 395
11.3.3.1 Setting the Proximity Switch on the Adjustment Unit 395
11.3.3.2 Setting the Pneumatic Cylinder Proximity Switch on the Adjustment Unit 396
11.3.4 Setting the Laser Light Barrier for the Stopper Position 396
11.3.5 Light Barrier Function in the Placement Area 398
11.3.6 Light Barrier Functions in Input, Intermediate and Output Conveyors 398
11.3.7 Board Clamping Functions 399
11.3.7.1 Setting Board Clamping 400
11.3.7.2 Setting the Board Clamping 400
11.3.8 Lifting Table Functions 403
11.3.8.1 Adjusting the Speed of the Lifting Table (from SW701) 404
11.3.8.2 Setting the Lifting Table Unit [00358684-05] 405
11.3.9 Checks After Mechanical Work on the Conveyor 405
11.3.10 Conveyor Control TSP 301 406
11.3.10.1Jumper Settings for TSP 301 406
11.3.10.2Conveyor Control TSP 301 with Siemens Interface 407
11.3.10.3LED Display on Conveyor Control TSP 301 408
11.3.10.4Assignment Table: LEDs on the TSP 301 Conveyor Control 408
11.3.10.5Siemens/SMEMA TSP 301 Interface Description 411
11.4 Room for Your Sketches and Notes 412
12 Head Modularity 415
12.1 Important Information 415
12.2 SIPLACE X and X4I Configuration Options 415
12.2.1 Placement Principle 416
12.3 Head Modularity 417
12.3.1 Production requirements 417
12.3.2 Head Exchange 419
12.3.3 Calibration 419
12.3.3.1 Autoconfiguration 420
12.4 Head Modularity CPP/C&P to Twin Head 421
12.5 Head Modularity Twin Head to CPP/C&P 422
12.6 Head Modularity C&P20A to CPP Head 422
12.7 Preperation Head Plate 424
12.7.1 CPP 424
12.7.2 C&P20A 425
12.7.3 Twin Head 426
12.8 Compressed Air Distributor for the Placement Heads 426
12.9 Slots in the Axis Unit 428
12.9.1 Axis Unit A364 429
Contents
Student Guide SIPLACE X-Serie and X4I SW70x (AL2) 13
12.9.1.1 Axis Unit A364 with CPP-CPP 429
12.9.1.2 Axis Unit A364 with CPP-Twin Head 430
12.9.1.3 Axis Unit A364 with Twin Head-Twin Head 431
12.9.1.4 Axis Unit A364 with C&P20A-C&P20A 432
12.9.1.5 Axis Unit A364 with Twin Head 433
12.10 Hotlink Board Connections (Box PC) 434
12.11 Room for Your Sketches and Notes 435
13 MTC2 437
13.1 Overview 437
13.1.1 Functional principles 437
13.1.2 Occupying and numbering the tower 438
13.1.3 Technical Data 439
13.1.3.1 Dimensions, weight, miscellaneous data 439
13.1.3.2 Electrical Connections 439
13.1.3.3 Noise Emission Information 439
13.1.3.4 Permitted ambient conditions 439
13.1.4 Operational Safety 440
13.1.4.1 Safety Instructions 440
13.1.4.2 Safety Features 445
13.2 Construction and mode of operation 448
13.2.1 Lifting and Feeder Motors 449
13.2.2 Incorporating the MTC in the SIPLACE station 450
13.2.3 Reference position run 450
13.2.4 Installation MTC 2 451
13.2.5 Modules of the controller 452
13.2.5.1 C167 controller board 452
13.2.5.2 Masterdrives 453
13.2.5.3 24V power supply 453
13.2.5.4 Electronics board 453
13.2.5.5 Mounting plate 454
13.2.5.6 Block diagrams 456
13.2.6 Installation of MTC2 459
13.2.7 General Work Before Starting the MTC2 460
13.2.8 Placement Functions 460
13.2.8.1 Main View with MTC2 460
13.2.8.2 MTC2 - Placement Functions 460
13.2.8.3 "Matrix-tray changer" view (Example: location 2) 461
13.2.8.4 Terms used for the occupancy of a cassette 461
13.2.8.5 Functions in the "Matrix-tray changer" view 461
13.2.9 MTC2 - Individual Functions 462
13.3 MTC2 Calibration and Settings 464
13.3.1 Calibration sequence in general 464
13.3.1.1 Terms of calibration lifting axes 465
13.3.1.2 Terms of calibration feed axes 465
13.3.2 SITEST Calibration Flow Charts 467
13.3.2.1 Lifting axis 467
13.3.2.2 Feed axis 468
13.3.2.3 Machine Data 474
13.3.3 Adjustments Lifting Axes 475
13.3.3.1 Belt tension 475
13.3.3.2 Guide Rails and Stopper Bars 478
13.3.3.3 Cassette guide rails 479
13.3.4 Adjustments feed axes 481
13.3.4.1 Belt tension 481
13.3.4.2 Limit switch 483
13.3.4.3 Light barriers 484
13.3.4.4 Disengaging mechanism 488
13.3.5 Converting the power supply 489
13.3.5.1 Tools and Equipment 489
13.3.5.2 Procedure 489
13.3.5.3 Voltage distributor terminal X01 490