4OM-1603-007_w.pdf - 第51页
Contents Cont-2 Page 4OM-1603 1202-007 Chapter 1 Maintenance 1. Outline of Maintenance .................................................................. 1- 1 1.1 Notes on Maintenance ....................................…
Contents
Cont-1
Page
1OM-1603
Before Use ............................................................................................. 1
About the Instruction Manual ................................................................. 2
Caution and Warning ............................................................................. 5
Limited Warranty .............................................................................. 5
Installation/Transfer and After-Sale Service ..................................... 7
Requirements, Orientation, and Training for Operators ................... 7
AboutSpecicationChange ............................................................. 8
About Disposal of Machine .............................................................. 8
Other Precautionary Items ............................................................... 8
Safety Precautions
1. About Safety Precaution Labels ........................................................Safe- 1
2. General Safety Instructions ...............................................................Safe- 2
Basic Precautions .............................................................................Safe- 2
3. Common Precautionary Items...........................................................Safe- 3
Precautions before Use.....................................................................Safe- 3
Notes on Machine Operations ..........................................................Safe- 5
Notes on Installation, Transfer and Maintenance ..............................Safe- 7
4. Alert Indications in Instruction Manual ..............................................Safe- 8
Alert Indications described as "DANGER" ........................................Safe- 8
Alert Indications described as "WARNING" ......................................Safe- 9
Alert Indications described as "CAUTION" .......................................Safe- 11
5. Alert Labels .......................................................................................Safe- 15
Location of Alert Labels .....................................................................Safe- 16
Alert Labels and Description .............................................................Safe- 25
6. Precautionary Items for Correct Operations......................................Safe- 33
Requirements for Installation ............................................................Safe- 33
Precautionary Measures before Installation ......................................Safe- 34
Power Supply ....................................................................................Safe- 35
Air Supply .........................................................................................Safe- 36
Data Backup Operation .....................................................................Safe- 36
Computer Viruses .............................................................................Safe- 36
Power Failure ....................................................................................Safe- 37
Built-In Computer ..............................................................................Safe- 37
Note on Startup Operation (Running-In Operation) ..........................Safe- 37
Contents .............................................................................................. Cont- 1
1108-006
Contents
Cont-2
Page
4OM-1603
1202-007
Chapter 1 Maintenance
1. Outline of Maintenance .................................................................. 1- 1
1.1 Notes on Maintenance ............................................................ 1- 1
1.2 Preparation for Maintenance .................................................. 1- 2
1.2.1 Preparation for Cleaning ................................................ 1- 2
1.2.2 Preparation for Lubrication ............................................ 1- 5
1.3 Items for Periodic Maintenance .............................................. 1- 8
2. Maintenance Check List ................................................................. 1- 11
2.1 Daily Maintenance .................................................................. 1- 11
2.2 Weekly Maintenance............................................................... 1- 12
2.3 Monthly Maintenance .............................................................. 1- 13
2.4 Quarterly Maintenance ........................................................... 1- 14
2.5 Half-Yearly Maintenance ......................................................... 1- 15
2.6 Yearly Maintenance ................................................................ 1- 15
3. Maintenance Spots ........................................................................ 1- 16
3.1 Whole View ............................................................................. 1- 16
3.2 Inspection, Cleaning, and Lubrication Spots .......................... 1- 18
3.2.1 Air Source ...................................................................... 1- 18
3.2.2 Vacuum System ............................................................. 1- 20
3.2.3 Component Recognition Camera Section ..................... 1- 21
3.2.4 Feeder Base Driving Section ......................................... 1- 24
3.2.5 Feeder Cart Section ...................................................... 1- 25
3.2.6 Feeder Cart Section (Cutter) ......................................... 1- 27
3.2.7 Head Section ................................................................. 1- 33
3.2.8 X/Y Beam Section ......................................................... 1- 40
3.2.9 PCB Positioning Section ................................................ 1- 44
3.2.10 Conveyor Section .......................................................... 1- 45
3.2.11 Nozzle Stocker Section ................................................. 1- 48
3.2.12 Control Box Section ....................................................... 1- 51
3.2.13 Fans Section .................................................................. 1- 52
4. Maintenance Method ...................................................................... 1- 53
4.1 Cleaning Method of Vacuum Nozzles ..................................... 1- 54
4.2 Method of detaching vacuum nozzle ...................................... 1- 55
4.3 Nozzle Filter Removal Procedure ........................................... 1- 56
4.4 Method of Blow air .................................................................. 1- 57
4.5 Cleaning of high-speed nozzle hole part with pin gauge ........ 1- 58
4.6 Nozzle Filter Insertion Procedure ........................................... 1- 60
5. Use Procedure of Diffusion Plate Setup Jig ................................... 1- 64
Contents
Cont-3
Page
4OM-1603
1202-007
6. Head Change Procedure (Hard) .................................................... 1- 65
6.1 Re-Teaching Items in Head Change ....................................... 1- 69
6.2 Required Material List for Teaching and
Precision Adjustment (At the time of Head Change) .... 1- 70
7. Consumables and Servicing Parts ................................................. 1- 71
7.1 List of Consumables ............................................................... 1- 71
7.2 List of Servicing Parts ............................................................. 1- 72
Chapter 2 Troubleshooting
1. Descriptions for Troubleshooting .................................................... 2- 1
2. Management Information ............................................................... 2- 2
2.1 "Management Information" Window ....................................... 2- 2
2.2 Management Information List ................................................. 2- 4
3. Machine Information ....................................................................... 2- 25
3.1 Machine Information Window ................................................. 2- 25
3.2 Machine Information List ......................................................... 2- 26
4. "Error" Window ............................................................................... 2- 40
Chapter 3 Troubleshooting based Error ID
1. Error IDs and Typical Description ................................................... 3- 1
2. Error IDs and Controlled Areas ...................................................... 3- 2
3. Error IDs and Remedial Procedures .............................................. 3- 3
3.1 Safety Device .......................................................................... 3- 3
3.2 Data ........................................................................................ 3- 20
3.3 Conveyor ................................................................................ 3- 22
3.4 Tray Feeder (Block1) .............................................................. 3- 54
3.5 Tray Feeder (Block2) .............................................................. 3- 65
3.6 Recognition Communication ................................................... 3- 76
3.7 PEC Recognition .................................................................... 3- 77
3.8 Automatic Adjustment ............................................................. 3- 79
3.9 Head Relation ......................................................................... 3- 105
3.10 Others ..................................................................................... 3- 106
3.11 Handling Error ......................................................................... 3- 126
3.12 Automatic Operation Error ...................................................... 3- 127
3.13 Auto Teaching ......................................................................... 3- 131
3.14 Test ......................................................................................... 3- 161
3.15 Coplanarity .............................................................................. 3- 162
3.16 Barcode Detection .................................................................. 3- 166