YSM20R_YSM20WR_Ope_E.pdf - 第176页
2-73 2 Basic operation 5.2.2 Setting the component trays on the pallet More than one component tra ys can be set on one pallet. T he procedure is described below . 1 Remo ve the tra y clamp magnets. 2 Set the component t…
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Basic operation
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Names of each section of magazine
Magazine
Example: special magazine for sATS30NS
Pallet retainer rod
Magazine pullout handle
Carry handles
Latch
23237-KMK-00
• Carry handles
Is used to carry the magazine. When it is not used, and the magazine is set, fold them up.
• Magazine pullout handle
Is used to pull out the magazine from the tray component supply unit and when setting the magazine.
• Latch
Prevents pallets from jumping out. Close it when carrying and setting the magazine.
• Pallet retainer rod
Prevents pallets from jumping out like as the latch. Store it on top of the magazine when operating.
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Cautions when handling pallet and magazine
Care must be taken with the following points when handling pallet and magazine.
• Store pallet and magazine in the clean location where no dust, dirt, or oil adheres to them.
• Do not drop pallet and magazine. Do not apply excessive shock or force to them.
Do not use the deformed pallet or magazine due to dropping.
• Take care not to injure with the edge of pallet or magazine.
• Be careful not to lean the magazine by holding handles on left and right at the magazine top when carrying the
magazine.
• When carrying the magazine, make sure to close the latch and pallet retainer door, and install the pallet retainer rod.
• Before setting the magazine on the tray component supply unit, make sure to store the pallet retainer rod. Additionally,
Make sure to fold up the handles on left and right at the magazine top.
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Basic operation
5.2.2 Setting the component trays on the pallet
More than one component trays can be set on one pallet. The procedure is described below.
1
Remove the tray clamp magnets.
2
Set the component tray on the pallet.
1. Set the component tray aligned with the corner of the pallet.
2. Hold the tray with the tray clamping magnet to clamp it.
Inserting direction
to sATS30NS
Align the component tray
with the corner of the pallet.
Align the component tray
with each corner of the pallet.
Clamping the component tray
Using one tray Using several trays
Tray pitch X
Tray
Tray
Tray pitch Y
Tray reference position
(pallet origin position)
Clamping magnetClamping magnet
23238-KMK-00
3
Check that the component tray is clamped.
Touch the tray to make sure that it is securely clamped by the magnet.
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Basic operation
5.3 Setting the pallet in the magazine
5.3.1 Setting the number of pallets to be stored
The sATS30NS has two stages for the magazines at top and bottom. Each magazine can store up to 15 pallets
with 12.5 mm apart from each other. Up to 30 pallets can be stored at up and bottom magazines in total.
cATS30 also has two stages for the magazines for 15 pallets, but cATS10 has one stage for a magazine for 10
pallets.
If the thickness of the "component + component tray" on the pallet exceeds 8.5 mm, it is recommended to store
pallets in every other pallet stage spacing with 25 mm as shown below. In this case, up to 7 pallets can be
stored in sATS30NS. If the pallet pitch is 37.5 mm, up to 5 pallets can be stored.
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NOTE
The highest component thickness (component + component tray) able to be mounted in this machine is 15 mm for
HM head unit or 28 mm for FM head unit.
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Pallet storage examples
Number of pallets stored: 7
Number of pallets stored: 5
Number of pallets stored: 15
12.5 mm pitch
(Pallet Pitch Z: Normal)
25.0 mm pitch
(Pallet Pitch Z: x2)
37.5 mm pitch
(Pallet Pitch Z: x3)
23239-KMK-00
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NOTE
The uppermost pallet is defined as pallet No.1. The number increases as the pallet set location goes down.
• Setting pallet pitch
The pallet pitch is set for each component at [Parts] - [Tray] screen.
Storing in every other rack : Set the "Pallet Pitch Z" to "x2".
Storing in every second rack : Set the "Pallet Pitch Z" to "x3".
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NOTE
Setting the pallet pitch Z for each component enables to store the components with different pallet pitch in a same
magazine.
[Parts] - [Tray] tab screen
Pallet Pitch Z
Q. Pallet Pitch Z
Select from drop-down list.
24232-KMK-00
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NOTE
See Surface Mounter (SMT) Programming Manual, chapter 3, "1.2 Auto/external tray changer” for the details of
creating board data for a tray component.