YSM20R_YSM20WR_Ope_E.pdf - 第23页

xxi Safety instructions 4. Safety message in this manual The contents that must be followed to prevent users and third parties from injur y and damage to a machine are explained as "W arning" and "Caution&…

Safety instructions

3.11 Handling grease and oil

Grease or oil is used for the operating axes of this machine. When performing the lubrication work, strictly

observe the cautions shown below.

Cautions on handling grease and oil

1. If grease or oil enters your eye or sticks to your skin, this may cause inflammation. Be sure to wear safety goggles and

protective gloves during work. Additionally, if you swallow grease or oil by mistake, this may cause vomiting or diarrhea.

2. If grease other than that specified is used, this may cause damage to the machine.

3. If grease with different characteristics is mixed with proper grease, this may cause the machine performance to lower.

4. Be sure to cap tightly after use to prevent entry of dust or water content. When storing the grease or oil, avoid the

direct sunlight, keep it away from a fire, and store it in a dark place.

NOTE

When the safety data sheet (SDS) about the grease or oil that is used for the maintenance wok is needed, contact

YAMAHA or your distributor.

3.12 Handling batteries

Batteries are used for some motors of this machine and the optional uninterruptible power supply (UPS).

Cautions on handling batteries

1. Do not disassemble the battery or touch its inside. Otherwise, electrical shock may result.

2. Do not over-heat or apply a strong impact to the battery. Otherwise, fluid leakage, explosion, or heat generation, etc.

may result. Never use the battery, to which a strong impact has been applied, such as dropping to the floor since its

battery fluid may leak.

3. Only engineers who have the experience and knowledge about electrical work are allowed to replace the battery.

4. The battery may discharge naturally. When purchasing a spare battery, do not store it for a long period and prepare it

one to two months before the scheduled replacement work. Additionally, when storing the battery, avoid a place where

the temperature increases and be sure to store it at room temperature.

NOTE

When the safety data sheet (SDS) about the battery is needed, contact YAMAHA or your distributor.

CAUTION

For details about how to handle the UPS, see the user's manual prepared by the manufacturer that is supplied with the

UPS.

CAUTION

When disposing of a battery, dispose of it in compliance with the laws and regulations of the country where the

machine is used. If you have any questions about disposal of the battery, please contact YAMAHA or your distributor.

3.13 Handling heavy objects

This machine (including optional units) may require the operator to handle heavy objects during work. (For

example, magazine or cassette replacement) If you hold up a heavy object in an unnatural posture, this may

cause damage to your back. Additionally, if you fall a heavy object to your feet, this may cause serious

personal injury. Or, falling a heavy object may cause damage to the magazines or internal tray components.

Cautions on handling heavy objects

1. Be careful not to take an unnatural posture during work. In particular, be aware that you may take an unnatural posture

easily when holding up a heavy object from a low place. It is recommended to hold up a heavy object by bending and

stretching your knee instead of bending your waist or prepare a cart with an appropriate height when necessary.

2. When a handle is provided, such as magazine and cassette, hold the handle securely and perform the work.

3. To prevent personal injury caused by heavy object dropping, be sure to wear safety shoes.

CAUTION

When heavy object handling standards are deﬁned at the customer's factory, be sure to follow the standards during

work.

xxi

Safety instructions

4. Safety message in this manual

The contents that must be followed to prevent users and third parties from injury and damage to a machine

are explained as "Warning" and "Caution" in this manual. The contents that are required and helpful

information when operating a machine are explained as "Note" and "Tips".

Warning

WARNING

INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH, IF NOT AVOIDED, COULD RESULT IN DEATH OR SERIOUS INJURY.

THESE ARE POINTS MOST ESSENTIAL FOR PROTECTING THE SAFETY OF THE MACHINE OPERATOR, INSPECTOR AND SERVICE

PERSONNEL.

Caution

CAUTION

Indicates a potentially hazardous situation which, if not avoided, may result in minor injury, or material loss or damage

to the machine. These points are important for protecting the safety of the machine and data, etc.

Note

NOTE

Provides required information when operating a machine in a simple and clear manner.

Tip

TIP

Provides helpful explanation for work.

Emergency stop

EMERGENCY STOP

IF THIS MARK IS IN THIS MANUAL, MAKE SURE TO WORK WHILE A MACHINE IS IN EMERGENCY STOP.

General Contents

About this manual

1. Using this manual i

Manual Classifications / Contents i

2. Contents of each chapter ii

3. Page layout iii

Chapter 1 Unit names and functions

1. Machine main unit 1-1

2. Operation panel and data input unit 1-7

2.1 Operation display screen 1-7

2.2 Keyboard (option) 1-8

2.3 Operation panel buttons 1-9

3. Head unit 1-10

3.1 Component pick-and-place head 1-11

3.1.1 HM Head unit 1-11

3.1.2 FM Head unit 1-12

3.2 Nozzle types 1-13

3.2.1 HM Head / FM Head nozzles 1-13

3.3 Nozzle station (option) 1-14

3.3.1 HM Head nozzle station 1-14

3.3.2 FM Head nozzle station 1-15

3.4 Blow station 1-16

3.4.1 Shaft-blow function 1-16

3.4.2 Manual nozzle shaft blow procedure 1-17

3.4.3 Automatic nozzle shaft blow procedure 1-21

3.4.4 Shaft blow dump of very small components 1-24

4. Component supply section 1-25

4.1 Machine layout 1-25

4.2 Supply from fixed feeder bank 1-27

4.2.1 70-reel fixed feeder bank 1-27

4.2.2 Reel holder (option) 1-28

4.3 Supply from feeder exchange carriage 1-29

4.3.1 Feeder exchange carriage 1-29

4.3.2 Non-stop feeder change 1-32

Feeder removing conditions : 1. Setting "Skip Retry" 1-34

Feeder removing conditions : 2. Pressing [Feeder Remove] button 1-35

Feeder removing conditions : 3. Setting alternative component function 1-36

4.4 Tray component supply unit (option) 1-39

EPKMK-207-0300