YSM20R_YSM20WR_Ope_E.pdf - 第25页

5. Conveyor 1-40 5.1 Conveyor unit 1-40 5.2 Sensor layout of conveyor unit 1-47 5.3 Board position in machine by conveyor type/board size 1-54 6. Recognition unit 1-56 6.1 Fiducial, Scan and Side-view camera 1-56 6.2 Sid…

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General Contents
About this manual
1. Using this manual i
Manual Classifications / Contents i
2. Contents of each chapter ii
3. Page layout iii
Chapter 1 Unit names and functions
1. Machine main unit 1-1
2. Operation panel and data input unit 1-7
2.1 Operation display screen 1-7
2.2 Keyboard (option) 1-8
2.3 Operation panel buttons 1-9
3. Head unit 1-10
3.1 Component pick-and-place head 1-11
3.1.1 HM Head unit 1-11
3.1.2 FM Head unit 1-12
3.2 Nozzle types 1-13
3.2.1 HM Head / FM Head nozzles 1-13
3.3 Nozzle station (option) 1-14
3.3.1 HM Head nozzle station 1-14
3.3.2 FM Head nozzle station 1-15
3.4 Blow station 1-16
3.4.1 Shaft-blow function 1-16
3.4.2 Manual nozzle shaft blow procedure 1-17
3.4.3 Automatic nozzle shaft blow procedure 1-21
3.4.4 Shaft blow dump of very small components 1-24
4. Component supply section 1-25
4.1 Machine layout 1-25
4.2 Supply from fixed feeder bank 1-27
4.2.1 70-reel fixed feeder bank 1-27
4.2.2 Reel holder (option) 1-28
4.3 Supply from feeder exchange carriage 1-29
4.3.1 Feeder exchange carriage 1-29
4.3.2 Non-stop feeder change 1-32
Feeder removing conditions : 1. Setting "Skip Retry" 1-34
Feeder removing conditions : 2. Pressing [Feeder Remove] button 1-35
Feeder removing conditions : 3. Setting alternative component function 1-36
4.4 Tray component supply unit (option) 1-39
EPKMK-207-0300
5. Conveyor 1-40
5.1
Conveyor unit 1-40
5.2 Sensor layout of conveyor unit 1-47
5.3 Board position in machine by conveyor type/board size 1-54
6. Recognition unit 1-56
6.1 Fiducial, Scan and Side-view camera 1-56
6.2 Side-view function (Scan camera / Side-view camera) 1-57
6.3 Multi-view cameras 1-58
7. Axis configuration 1-59
7.1 Head unit axis configuration 1-59
7.2 X/Y-axis and conveyor axis configuration 1-61
8. Other options 1-64
8.1 Coplanarity checker 1-64
8.2 Ionizer 1-65
8.3 UPS (Uninterruptible Power Supply) 1-68
Chapter 2 Basic operation
1. Before operation 2-1
1.1 Canceling emergency stop 2-1
1.2 Clearing an error 2-2
1.3 Typical errors and troubleshooting 2-3
2. Operation screen and buttons 2-8
2.1 Basic configuration of operation screen 2-8
2.2 Setup screen 2-12
2.3 Unit screen 2-14
3. Displaying the production monitors 2-22
3.1 Production 2-22
3.2 Main 2-24
3.3 Vision 2-26
3.4 Alignment 2-28
3.5 Retry 2-29
3.6 Fiducial 2-30
3.7 Badmark 2-31
3.8 Pick Pos. (Pickup position offset) 2-32
3.9 Force 2-34
3.10 Pick Rate Warning 2-35
3.11 Schedule task 2-38
3.12 Nozzle health check 2-39
3.13 Coplanarity checker 2-41
4. Preparing component tape 2-42
4.1 Tape feeders 2-42
4.1.1 Setting component tape 2-42
4.1.2 Setting feeders on the feeder exchange carriage 2-49
4.1.3 Attaching the feeder exchange carriage on the mounter 2-54
4.1.4 Setting board data of component tape 2-56
4.1.5 Disposing of used cover tape and carrier tape 2-62
4.1.6 Detaching the feeder exchange carriage 2-65
4.1.7 Detaching the feeder 2-66
4.1.8 Detaching component tape 2-68
5
.
Preparing tray component supply unit 2-70
5.1 Starting and ending the tray component supply unit 2-70
5.2 Setting tray components on pallet 2-71
5.2.2 Setting the component trays on the pallet 2-73
5.3 Setting the pallet in the magazine 2-74
5.3.1 Setting the number of pallets to be stored 2-74
5.3.2 Setting the pallet in the magazine 2-76
5.4 Exchanging magazine 2-78
5.5 Exchanging pallet 2-82
Chapter 3 Flow from starting up machine to production
1. Flow from starting up machine to production 3-1
1.1 Pre-operation check 3-2
1.2 Starting the machine 3-3
1.3 Selecting the operator 3-4
1.4 Warming up the machine 3-6
1.5 Selecting the board data 3-7
1.6 Conveyor unit setup 3-8
1.6.1 Laying out push-up pins 3-9
1.6.2 Adjusting board hold plate position 3-15
1.6.3 Checking condition of clamping the board 3-19
1.7 Preparing component tape (Tape feeder) 3-21
1.8 Preparing tray component supply unit 3-22
1.9 Confirming nozzles 3-24
1.10 Starting production 3-28
1.11 Ending production 3-29
1.12 Powering off the machine 3-30
1.13 Resuming operation from the stopped point 3-32