00195941-03-UM SiplaceCA-EN.pdf - 第344页

5 Tasks on the Mach ine User Manual SIPLACE CA 5.4 Performing Inspections Edition 08/2011 EN 344 5.4 Performing Inspections 5.4.1 Checking the Feeders (X Series) 5 Fig. 5.4 - 1 Checking the X feeder modules (1) Flap (2) …

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User Manual SIPLACE CA 5 Tasks on the Machine
Edition 08/2011 EN 5.3 Changing Shifts
343
5.3 Changing Shifts
Splice the tapes early. The feeder modules do not have to be refilled as soon as the new shift
starts. This minimizes extended down times.
At the shift change, pass important information on to the next operator. This includes, for in-
stance, changes to the placement program. Perform the steps described in the list in section
5.8
.
Carry out a setup check.
Make sure that the feeder modules are equipped with the correct components, that they are
at the correct locations in the component trolley and that the conveyor increment is set cor-
rectly.
SWS:
Check if the tools are seated correctly at the flip head (see section 5.2.6 on page 342) and at
the die attach head.Where needed, remove any components from the machine. Check if the
correct multi needle kit is inserted (see section 5.2.5 on page 338). Remove flux from the LDU
(if present) and clean the LDU thoroughly with alcohol using the clean cycle. Refer to the user
manual of the -SIPLACE LDU-X for further details (item no. of the German edition [00196057-
xx]).
NOTE
Hand over the line in the same state that you would want to find it in when starting your shift.
This means that: 5
The reject bins of placement machine and SWS are emptied (see section 5.2.7 on page
342) .
The waste tape containers are empty.
The feeding areas are carefully cleaned with a vacuum cleaner.
5 Tasks on the Machine User Manual SIPLACE CA
5.4 Performing Inspections Edition 08/2011 EN
344
5.4 Performing Inspections
5.4.1 Checking the Feeders (X Series)
5
Fig. 5.4 - 1 Checking the X feeder modules
(1) Flap
(2) Blade
(3) Status display
(4) LCD display
5
Check to see whether the tape foil removal container for the X tape feeder module is full.
Open the flap (item 1). Pull out the cover foil and cut it with scissors or on the integral blade
(item 2) on 8 and 12 mm X tape feeder modules.
User Manual SIPLACE CA 5 Tasks on the Machine
Edition 08/2011 EN 5.4 Performing Inspections
345
NOTE 5
Never tear the cover foil. This can cause problems with the cover foil pull-off. There is an in-
tegral blade (item 2) for easily cutting the on the 8 and 12 mm X tape feeder modules.
Check the multicolor status display (item 3 in fig. 5.4 - 1).
If it lights up green, the feeder module is on standby.
If it lights up orange, it is signaling a warning. The text of the warning appears on the LCD
display (item 4 in fig. 5.4 - 1
).
If the status display lights up red, a malfunction has occurred. The error message will ap-
pear on the LCD display (item 3 in fig. 5.4 - 1
).
For a list of the LCD and status displays on the operating panel, refer to section 5.7
, page
359
. 5
If the status display is off, the cause may be as follows: 5
The feeder module is not in the current setup.
The feeder module is defective.
The feeder module has been disabled (due to a drop in pressure, for example)
5.4.2 Splicing the Belts in Time
Note:
Make sure you splice on new tapes in good time, so that the feeders do not run empty. Oth-
erwise you will experience prolonged down times.
However, do not splice the tapes too early because if you wind the end of the old tape onto
the new reel after splicing, the reel holding the new tape may become overfilled and the tape
will slip off the reel and become tangled up. This will again result in pickup errors and pro-
longed down times. 5