00195941-03-UM SiplaceCA-EN.pdf - 第377页
User Manual SIPLACE CA 6 Component and Die Handling Edition 08/2011 EN 6.1 X Feeder Modules for the Component Trolley from the SIPLACE X Series 377 6 Component and Die Handling 6.1 X Feeder Modules for th e Component T r…
5 Tasks on the Machine User Manual SIPLACE CA
5.13 Noting the Operating Status Indicator Lamp Edition 08/2011 EN
376
unchanged off on Transport error, left
unchanged off on Machine error, left
Pickup error display
unchanged unchanged flashes (1,20) First track empty, left
unchanged unchanged flashes (5,20) Further tracks empty, left
unchanged unchanged flashes (5,5) Penultimate track in use
unchanged unchanged flashes (1,2) Last track in use, right
flashes (1,20) unchanged unchanged First track empty, right
flashes (5,20) unchanged unchanged Further tracks empty, right
flashes (5,5) unchanged unchanged Penultimate track in use, right
flashes (1,2) unchanged unchanged Last track in use, right
L1 (white)
(right lamp)
L2 (green) L3 (white)
(left lamp)
Meaning
User Manual SIPLACE CA 6 Component and Die Handling
Edition 08/2011 EN 6.1 X Feeder Modules for the Component Trolley from the SIPLACE X Series
377
6 Component and Die Handling
6.1 X Feeder Modules for the Component Trolley from
the SIPLACE X Series
A new generation of feeders has been developed for the CA series of placement machines. Im-
portant features are the high precision of the pickup position, online programmability, status dis-
plays on an LCD display and easy handling when changing feeder modules during the placement
process. The power supply to the feeder modules is contactless and uses an inductive interface
on the component trolley docking unit. Each feeder module communicates with the feeder module
control unit (FCU) on the component trolley docking unit via two opto-electronic channels (optical
fiber). The feeder module control unit is, in turn, connected to the machine's control unit via the
CAN bus.
6.1.1 SIPLACE X Series Tape Feeders
6.1.1.1 Tape Material
The possible tape widths range from 8 mm to 88 mm. The tape material is blister or paper. Com-
ponent tapes with a permanently adhesive cover foil (PSA foil) can also be processed. This will
require the "PSA Kit" option.
The design of the tape feeder modules was based on the following tape standards:
DIN EN 60286-3 (12/1998) / IEC 60286-3 (12/1997)
JIS C 0806-3 (1999)
ANSI/EIA 481-C (10/2003) 6
The overall height of the blister tapes depends on the tape width, and must not exceed the follow-
ing maximum values:
For 8 mm paper tapes, the paper thickness must not exceed 1.6 mm. The length of a component
pocket in the direction of tape transport must not exceed a maximum of 51 mm.
Tape width Overall height of the blister tapes
8 mm Max. 3.5 mm
12 mm Max. 6.5 mm
16 mm and wider Max. 25 mm
6 Component and Die Handling User Manual SIPLACE CA
6.1 X Feeder Modules for the Component Trolley from the SIPLACE X Series Edition 08/2011 EN
378
6.1.1.2 Tape Reel Diameter
The tape reel diameter may be up to 19" (483 mm) for all feeder modules. For a list of the maxi-
mum tape reel diameters, in accordance with the PCB conveyor heights, please refer to section
6.2.7.2
, page 411.
6.1.1.3 Manual Removal of Tantalum Capacitors that Were Not Picked Up by the Operator
To ensure that tantalum capacitors do not cause the tape material to burn when it is cut as a result
of pickup errors, the user interface has been extended to include the "Remove component from
tape in the event of a pickup error" option. You need to enable this option in SIPLACE Pro. On the
placement machine,
the component that was not picked up is paced forward again until it is ready for removal from the
component tape. The track is deactivated and the operator is sent an error message to remind
him to pick up the tantalum component from the tape.
If an alternative track is available, the machine continues placing. The operator is able to stop the
machine, however, and pick up the tantalum component.
If no alternative track is available and it is not possible to continue placement with other compo-
nents, the machine will stop. At this point, the operator can again remove the tantalum component
and acknowledge the error. Once the operator has restarted the machine, placement is continued
and components are picked up from the track that is now enabled once more.
NOTE 6
This software function is also a good idea for expensive components. Make sure you also observe
the safety instructions for capacitors on metallic powder basis ( see section 2.6.2 page 69).
6.1.1.4 Tape Feeder Geometry for SIPLACE X Series
NOTE 6
In the CA series, SIPLACE X series changeover tables are used in conjunction with X series tape
feeders. These are fully compatible with CA series placement machines and can be exchanged
and combined as required.
There are no special feeders for the CA series.
In general, the tape feeder modules from the X-series are approx. 587 mm long and approx. 200
mm high. The width and the number of locations that it fills on the component table are listed in
the following table.