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Table of contents S tudent Guide (FSE) SIPL ACE X Series and X4I Edition 01/2009 EN 11 8.7.3 Placing Components ............. ................ ................ ................. ................ ................ ........…

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Table of contents
Student Guide (FSE) SIPLACE X Series and X4I
Edition 01/2009 EN
10
8.2.7.2 Pressure control valve (digital) ......................................................................................................... 303
8.2.7.3 Z axis ................................................................................................................................................ 304
8.2.7.4 Return unit ........................................................................................................................................ 306
8.2.7.5 Component sensor ........................................................................................................................... 306
8.2.7.6 Hold circuit ........................................................................................................................................ 308
8.2.7.7 Star ................................................................................................................................................... 308
8.2.7.8 Star carrier ........................................................................................................................................ 309
8.2.7.9 Single Core Solution (SCS) .............................................................................................................. 309
8.2.7.10 Valve terminal ................................................................................................................................... 310
8.2.7.11 E/D Transformer ............................................................................................................................... 311
8.2.7.12 DP drive ............................................................................................................................................ 312
8.2.7.13 Star motor ......................................................................................................................................... 313
8.2.7.14 Cover with Holding Circuit Sensor .................................................................................................... 314
8.2.7.15 Intermediate distributor ..................................................................................................................... 315
8.2.7.16 Component Camera ......................................................................................................................... 316
8.3 Reference run CPP head.................................................................................................................. 317
8.3.1 Reference run Z axis........................................................................................................................... 318
8.3.2 Star Axis Reference Run .................................................................................................................... 318
8.3.3 DP Axis Reference Run ...................................................................................................................... 319
8.3.4 Height Reference Run ........................................................................................................................ 320
8.3.5 Determining the Vacuum and Threshold Values ................................................................................321
8.3.6 Measuring Z Axis Position for Component Recognition by the Component Sensor........................... 322
8.4 Pickup and Placement Cycle for CPP............................................................................................. 323
8.4.1 Working Position on Placement Head ................................................................................................ 323
8.4.2 Placement Modes ............................................................................................................................... 323
8.4.2.1 Collect&Place Mode ......................................................................................................................... 324
8.4.2.2 Mixed Mode ...................................................................................................................................... 324
8.4.2.3 Pick&Place Mode.............................................................................................................................. 325
8.4.3 Board Position Recognition................................................................................................................. 326
8.4.4 Board Recognition - Centering the Board Fiducials............................................................................ 327
8.4.5 Turning Nozzles 1 to 12 to the Pickup Angle (0° or 90°) ....................................................................328
8.4.6 Procedure for Picking Up Components............................................................................................... 328
8.4.7 Procedure for Placing Components .................................................................................................... 330
8.4.8 Pickup and Placement Cycle For the Next Components .................................................................... 331
8.4.9 Segment with a "Defective Component“ ............................................................................................. 331
8.4.10 Finishing Board Placement ................................................................................................................. 331
8.4.11 Detailed Standard Pickup Procedure: Z Axis Down............................................................................ 332
8.4.12 Detailed Standard Pickup Procedure: Z Axis Up ................................................................................ 333
8.4.13 Standard Mode - Placement: Z Axis Down ......................................................................................... 334
8.4.14 Standard Mode - Placement: Z Axis Up.............................................................................................. 335
8.4.15 Optical Nozzle Query .......................................................................................................................... 335
8.5 Settings.............................................................................................................................................. 336
8.5.1 Board Descriptions.............................................................................................................................. 336
8.5.1.1 Power Module................................................................................................................................... 336
8.5.1.2 Control Module ................................................................................................................................. 337
8.5.1.3 Intermediate Distributor 1 ................................................................................................................. 338
8.5.1.4 Intermediate Distributor 2 ................................................................................................................. 339
8.6 Nozzle Changer (NC) ........................................................................................................................ 340
8.6.1 Nozzle Magazines............................................................................................................................... 341
8.6.1.1 Structure of 20xx Nozzle Magazines ................................................................................................ 341
8.6.1.2 Structure of 28xx Nozzle Magazines ................................................................................................ 341
8.6.2 Nozzle Stations ................................................................................................................................... 342
8.6.2.1 Universal Nozzle Station for X Series (X2, X3, X4) .......................................................................... 342
8.6.2.2 Nozzle Stations for X4I ..................................................................................................................... 342
8.6.3 Nozzle types ....................................................................................................................................... 343
8.7 Vacuum System................................................................................................................................ 344
8.7.1 Vacuum System Function ................................................................................................................... 345
8.7.2 Picking Up Components ..................................................................................................................... 346
Table of contents
Student Guide (FSE) SIPLACE X Series and X4I
Edition 01/2009 EN
11
8.7.3 Placing Components........................................................................................................................... 346
8.8 Room for Your Sketches and Notes................................................................................................ 347
9 Twin Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .349
9.1 Overview............................................................................................................................................ 349
9.1.1 Technical Data Twin Head.................................................................................................................. 349
9.1.2 TWIN Head Assemblies...................................................................................................................... 350
9.1.2.1 Vacuum generator Twin- Head ......................................................................................................... 351
9.2 Reference Run................................................................................................................................... 352
9.2.1 Reference run at Z axis....................................................................................................................... 353
9.2.2 Reference run at D- axis..................................................................................................................... 353
9.2.3 Vacuum check .................................................................................................................................... 354
9.2.4 Height Reference Run ........................................................................................................................ 354
9.3 Twin Head Pickup and Place Cycle................................................................................................. 355
9.3.1 General ............................................................................................................................................... 355
9.3.2 Twin Head Placement Principle .......................................................................................................... 355
9.3.3 Preparations for Component Pickup (Module 1)................................................................................. 356
9.3.3.1 Picking up the Component (Module 1) ............................................................................................. 356
9.3.4 Preparations for Component Pickup (Module 2)................................................................................. 357
9.3.4.1 Picking up the Component (Module 2) ............................................................................................. 358
9.3.5 Component centering module 1 and 2................................................................................................ 359
9.3.6 Preparations for Placement (Module 1 Component)........................................................................... 359
9.3.6.1 Placement (Module 1 Component) ................................................................................................... 360
9.3.7 Preparations for Placement (Module 2 Component)........................................................................... 360
9.3.7.1 Placing the Component (Module 2 Component)...............................................................................361
9.4 Settings.............................................................................................................................................. 362
9.4.1 Description of Boards on the Twin Head ............................................................................................ 362
9.4.1.1 Head Adapter for Twin Head ............................................................................................................ 362
9.4.1.2 P&P Head Main Board...................................................................................................................... 363
9.4.1.3 Vision Control Board for IC Camera or FC Camera ......................................................................... 365
9.4.2 Parameter and Calibrations ................................................................................................................ 366
9.4.2.1 Overview of Calibration Steps and Parameters in SITEST .............................................................. 366
9.4.3 Twin Head Parameters ....................................................................................................................... 367
9.4.4 Calibrating the D-Axis ......................................................................................................................... 369
9.4.4.1 Manual Calculation of the D-Axis Zero Point Correction .................................................................. 370
9.4.5 Calibrating the Head Height................................................................................................................ 370
9.4.6 Calibration of Vacuum Generator on the Twin Head .......................................................................... 371
9.4.6.1 Zero Calibration of Vacuum Generator ............................................................................................. 371
9.4.6.2 Checking the Zero Calibration .......................................................................................................... 372
9.4.6.3 Calibrating the Closed Vacuum ........................................................................................................ 372
9.4.6.4 Checking the Pressure Tightness of the Vacuum System................................................................ 372
9.4.6.5 Checking the Air Blast ...................................................................................................................... 373
9.4.7 Calibrating the Twin Head................................................................................................................... 374
9.4.8 Mechanical Adjustment of the Z Axis Incremental Encoder................................................................ 374
9.4.9 Vision DC/DC Converter..................................................................................................................... 374
9.4.10 Manual Lowering of Z Axis.................................................................................................................. 374
9.5 Nozzle changer.................................................................................................................................. 376
9.5.1 Position and assembly the nozzle changer......................................................................................... 376
9.5.1.1 Position ............................................................................................................................................. 376
9.5.1.2 Nozzle Changer Position at Location with an MTC ..........................................................................376
9.5.1.3 Fitting the Nozzle Changer Magazine............................................................................................... 376
9.5.1.4 Function Description ......................................................................................................................... 377
9.5.2 Nozzle Changer for Twin head ........................................................................................................... 378
9.6 Axis Control....................................................................................................................................... 378
9.6.1 Twin Head Axis Dynamics .................................................................................................................. 378
Table of contents
Student Guide (FSE) SIPLACE X Series and X4I
Edition 01/2009 EN
12
9.6.1.1 Z axis ................................................................................................................................................ 379
9.6.1.2 D Axis ............................................................................................................................................... 383
9.6.2 Overview of Axis Control for Z and D Axes......................................................................................... 384
9.6.2.1 Overview of Positioning Times for Twin Head .................................................................................. 385
9.6.3 Twin Head Axis Track Signals ............................................................................................................ 386
9.6.3.1 Measurement Setup ......................................................................................................................... 386
9.6.4 Axis Control of Twin Head Z Axis ....................................................................................................... 388
9.6.4.1 Checking the Twin Head Z Axis Dynamics....................................................................................... 389
9.6.4.2 Measurement Setup with SAT Box and A364 ..................................................................................389
9.6.4.3 Measurement Setup with SAT Box and A363 ..................................................................................390
9.6.4.4 Checking the Force Sensor Function ............................................................................................... 393
9.6.5 Axis Control Twin Head D-Axis........................................................................................................... 396
9.6.5.1 Checking the Twin Head D-Axis Dynamics ...................................................................................... 396
9.6.5.2 Measurement Setup ......................................................................................................................... 397
9.7 Room for Your Sketches and Notes................................................................................................ 400
10 Component Handling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .403
10.1 Changeover Table............................................................................................................................. 403
10.1.1 Overview ............................................................................................................................................. 403
10.1.1.1 Changeover Table (X Table) ............................................................................................................ 404
10.1.2 Structure of the Changeover Table (X- Table).................................................................................... 405
10.1.2.1 Dummy Feeder on the X4I................................................................................................................ 405
10.1.3 Changeover Table with One Hand Operation - Function.................................................................... 405
10.1.3.1 Docking............................................................................................................................................. 405
10.1.3.2 Undocking......................................................................................................................................... 406
10.1.3.3 Setting the Pneumatic Cylinder ........................................................................................................ 407
10.1.3.4 Positioning the Docking Unit in the Machine .................................................................................... 407
10.1.3.5 Fitting the Docking Unit..................................................................................................................... 409
10.1.4 Setting the COT Height....................................................................................................................... 410
10.1.4.1 X Table ............................................................................................................................................. 410
10.1.4.2 Increasing and Reducing the COT Height ........................................................................................ 410
10.1.5 Optional Extension on the Changeover Tables .................................................................................. 411
10.1.5.1 Additional Reel Holder of the X Table............................................................................................... 411
10.2 X Feeder............................................................................................................................................. 412
10.2.1 General ............................................................................................................................................... 412
10.2.2 X Feeder Parts (Front View) ............................................................................................................... 413
10.2.2.1 X Splice Sensor Note........................................................................................................................ 413
10.2.3 X Feeder Parts (Back View)................................................................................................................ 414
10.2.4 Overview Feeder Types...................................................................................................................... 415
10.2.5 Track Width Assignment for X Feeder Types ..................................................................................... 415
10.2.6 Contactless Energy and Data Interface .............................................................................................. 416
10.2.7 Operation ............................................................................................................................................ 416
10.2.7.1 Adjustable Step Sizes on the X Feeder ............................................................................................ 416
10.2.7.2 4 Pick Up Positions 8mm X Feeder .................................................................................................. 417
10.2.7.3 3 Pick Up Positions 12mm X Feeder ................................................................................................ 417
10.2.7.4 1 Pick Up Position for Other X Feeders............................................................................................ 417
10.2.7.5 X Feeder Operator Panel.................................................................................................................. 418
10.2.7.6 Settings and Functions in the X Feeder Main Menu......................................................................... 419
10.2.7.7 Sequence in the 8mm X Feeder Main Menu .................................................................................... 420
10.2.7.8 Sequence in the 12mm X Feeder Main Menu .................................................................................. 421
10.2.7.9 Setting the Pick Up Position for the 8 mm X Feeder ........................................................................ 421
10.2.7.10 Menu Pick Up Position Manual in the Main Menu ............................................................................ 422
10.2.7.11 Menu Pitch in the Main Menu ........................................................................................................... 423
10.2.7.12 Menu Transport Speed in the Main Menu ........................................................................................ 424
10.2.7.13 Data Menu ........................................................................................................................................ 425
10.2.7.14 Activation and Function in the Service Technician Menu .................................................................426
10.2.7.15 Feeder Settings at the Station .......................................................................................................... 427