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Table of contents S tudent Guide (FSE) SI PL ACE X Series and X4I Edition 01/2009 EN 12 9.6.1.1 Z axis .. ................ ................ ............. ................ ................ ................. ..............…

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Table of contents
Student Guide (FSE) SIPLACE X Series and X4I
Edition 01/2009 EN
11
8.7.3 Placing Components........................................................................................................................... 346
8.8 Room for Your Sketches and Notes................................................................................................ 347
9 Twin Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .349
9.1 Overview............................................................................................................................................ 349
9.1.1 Technical Data Twin Head.................................................................................................................. 349
9.1.2 TWIN Head Assemblies...................................................................................................................... 350
9.1.2.1 Vacuum generator Twin- Head ......................................................................................................... 351
9.2 Reference Run................................................................................................................................... 352
9.2.1 Reference run at Z axis....................................................................................................................... 353
9.2.2 Reference run at D- axis..................................................................................................................... 353
9.2.3 Vacuum check .................................................................................................................................... 354
9.2.4 Height Reference Run ........................................................................................................................ 354
9.3 Twin Head Pickup and Place Cycle................................................................................................. 355
9.3.1 General ............................................................................................................................................... 355
9.3.2 Twin Head Placement Principle .......................................................................................................... 355
9.3.3 Preparations for Component Pickup (Module 1)................................................................................. 356
9.3.3.1 Picking up the Component (Module 1) ............................................................................................. 356
9.3.4 Preparations for Component Pickup (Module 2)................................................................................. 357
9.3.4.1 Picking up the Component (Module 2) ............................................................................................. 358
9.3.5 Component centering module 1 and 2................................................................................................ 359
9.3.6 Preparations for Placement (Module 1 Component)........................................................................... 359
9.3.6.1 Placement (Module 1 Component) ................................................................................................... 360
9.3.7 Preparations for Placement (Module 2 Component)........................................................................... 360
9.3.7.1 Placing the Component (Module 2 Component)...............................................................................361
9.4 Settings.............................................................................................................................................. 362
9.4.1 Description of Boards on the Twin Head ............................................................................................ 362
9.4.1.1 Head Adapter for Twin Head ............................................................................................................ 362
9.4.1.2 P&P Head Main Board...................................................................................................................... 363
9.4.1.3 Vision Control Board for IC Camera or FC Camera ......................................................................... 365
9.4.2 Parameter and Calibrations ................................................................................................................ 366
9.4.2.1 Overview of Calibration Steps and Parameters in SITEST .............................................................. 366
9.4.3 Twin Head Parameters ....................................................................................................................... 367
9.4.4 Calibrating the D-Axis ......................................................................................................................... 369
9.4.4.1 Manual Calculation of the D-Axis Zero Point Correction .................................................................. 370
9.4.5 Calibrating the Head Height................................................................................................................ 370
9.4.6 Calibration of Vacuum Generator on the Twin Head .......................................................................... 371
9.4.6.1 Zero Calibration of Vacuum Generator ............................................................................................. 371
9.4.6.2 Checking the Zero Calibration .......................................................................................................... 372
9.4.6.3 Calibrating the Closed Vacuum ........................................................................................................ 372
9.4.6.4 Checking the Pressure Tightness of the Vacuum System................................................................ 372
9.4.6.5 Checking the Air Blast ...................................................................................................................... 373
9.4.7 Calibrating the Twin Head................................................................................................................... 374
9.4.8 Mechanical Adjustment of the Z Axis Incremental Encoder................................................................ 374
9.4.9 Vision DC/DC Converter..................................................................................................................... 374
9.4.10 Manual Lowering of Z Axis.................................................................................................................. 374
9.5 Nozzle changer.................................................................................................................................. 376
9.5.1 Position and assembly the nozzle changer......................................................................................... 376
9.5.1.1 Position ............................................................................................................................................. 376
9.5.1.2 Nozzle Changer Position at Location with an MTC ..........................................................................376
9.5.1.3 Fitting the Nozzle Changer Magazine............................................................................................... 376
9.5.1.4 Function Description ......................................................................................................................... 377
9.5.2 Nozzle Changer for Twin head ........................................................................................................... 378
9.6 Axis Control....................................................................................................................................... 378
9.6.1 Twin Head Axis Dynamics .................................................................................................................. 378
Table of contents
Student Guide (FSE) SIPLACE X Series and X4I
Edition 01/2009 EN
12
9.6.1.1 Z axis ................................................................................................................................................ 379
9.6.1.2 D Axis ............................................................................................................................................... 383
9.6.2 Overview of Axis Control for Z and D Axes......................................................................................... 384
9.6.2.1 Overview of Positioning Times for Twin Head .................................................................................. 385
9.6.3 Twin Head Axis Track Signals ............................................................................................................ 386
9.6.3.1 Measurement Setup ......................................................................................................................... 386
9.6.4 Axis Control of Twin Head Z Axis ....................................................................................................... 388
9.6.4.1 Checking the Twin Head Z Axis Dynamics....................................................................................... 389
9.6.4.2 Measurement Setup with SAT Box and A364 ..................................................................................389
9.6.4.3 Measurement Setup with SAT Box and A363 ..................................................................................390
9.6.4.4 Checking the Force Sensor Function ............................................................................................... 393
9.6.5 Axis Control Twin Head D-Axis........................................................................................................... 396
9.6.5.1 Checking the Twin Head D-Axis Dynamics ...................................................................................... 396
9.6.5.2 Measurement Setup ......................................................................................................................... 397
9.7 Room for Your Sketches and Notes................................................................................................ 400
10 Component Handling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .403
10.1 Changeover Table............................................................................................................................. 403
10.1.1 Overview ............................................................................................................................................. 403
10.1.1.1 Changeover Table (X Table) ............................................................................................................ 404
10.1.2 Structure of the Changeover Table (X- Table).................................................................................... 405
10.1.2.1 Dummy Feeder on the X4I................................................................................................................ 405
10.1.3 Changeover Table with One Hand Operation - Function.................................................................... 405
10.1.3.1 Docking............................................................................................................................................. 405
10.1.3.2 Undocking......................................................................................................................................... 406
10.1.3.3 Setting the Pneumatic Cylinder ........................................................................................................ 407
10.1.3.4 Positioning the Docking Unit in the Machine .................................................................................... 407
10.1.3.5 Fitting the Docking Unit..................................................................................................................... 409
10.1.4 Setting the COT Height....................................................................................................................... 410
10.1.4.1 X Table ............................................................................................................................................. 410
10.1.4.2 Increasing and Reducing the COT Height ........................................................................................ 410
10.1.5 Optional Extension on the Changeover Tables .................................................................................. 411
10.1.5.1 Additional Reel Holder of the X Table............................................................................................... 411
10.2 X Feeder............................................................................................................................................. 412
10.2.1 General ............................................................................................................................................... 412
10.2.2 X Feeder Parts (Front View) ............................................................................................................... 413
10.2.2.1 X Splice Sensor Note........................................................................................................................ 413
10.2.3 X Feeder Parts (Back View)................................................................................................................ 414
10.2.4 Overview Feeder Types...................................................................................................................... 415
10.2.5 Track Width Assignment for X Feeder Types ..................................................................................... 415
10.2.6 Contactless Energy and Data Interface .............................................................................................. 416
10.2.7 Operation ............................................................................................................................................ 416
10.2.7.1 Adjustable Step Sizes on the X Feeder ............................................................................................ 416
10.2.7.2 4 Pick Up Positions 8mm X Feeder .................................................................................................. 417
10.2.7.3 3 Pick Up Positions 12mm X Feeder ................................................................................................ 417
10.2.7.4 1 Pick Up Position for Other X Feeders............................................................................................ 417
10.2.7.5 X Feeder Operator Panel.................................................................................................................. 418
10.2.7.6 Settings and Functions in the X Feeder Main Menu......................................................................... 419
10.2.7.7 Sequence in the 8mm X Feeder Main Menu .................................................................................... 420
10.2.7.8 Sequence in the 12mm X Feeder Main Menu .................................................................................. 421
10.2.7.9 Setting the Pick Up Position for the 8 mm X Feeder ........................................................................ 421
10.2.7.10 Menu Pick Up Position Manual in the Main Menu ............................................................................ 422
10.2.7.11 Menu Pitch in the Main Menu ........................................................................................................... 423
10.2.7.12 Menu Transport Speed in the Main Menu ........................................................................................ 424
10.2.7.13 Data Menu ........................................................................................................................................ 425
10.2.7.14 Activation and Function in the Service Technician Menu .................................................................426
10.2.7.15 Feeder Settings at the Station .......................................................................................................... 427
Table of contents
Student Guide (FSE) SIPLACE X Series and X4I
Edition 01/2009 EN
13
10.2.8 Error Messages on X Feeder.............................................................................................................. 428
10.3 Pneumatic Tape Cutter..................................................................................................................... 430
10.3.1 Pneumatic Tape Cutter and Empty Tape Duct ................................................................................... 430
10.3.2 Structure and Function of the Pneumatic Tape Cutter........................................................................ 431
10.3.2.1 Technical Data.................................................................................................................................. 432
10.3.3 Empty tape duct.................................................................................................................................. 433
10.3.3.1 Empty Tape Duct Assemblies........................................................................................................... 434
10.3.4 Control Unit on Tape Cutter (CAN Node Module)............................................................................... 434
10.4 Room for Your Sketches and Notes................................................................................................ 435
11 Modular Conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .437
11.1 Function Description........................................................................................................................ 437
11.1.1 General ............................................................................................................................................... 437
11.1.2 Clamping............................................................................................................................................. 437
11.1.3 Width Adjustment................................................................................................................................ 438
11.1.4 Checking the PCB Position on the Conveyor Sections....................................................................... 438
11.1.5 Stopping the PCB ............................................................................................................................... 438
11.1.6 Lifting table ......................................................................................................................................... 439
11.1.7 "Long Board" Option ........................................................................................................................... 439
11.1.8 "Alignment Pin" Option........................................................................................................................ 439
11.1.9 "Combined PCB" Option ..................................................................................................................... 440
11.1.10 I-Placement Option ............................................................................................................................. 440
11.1.11 Firmware Control Tasks (Embedded Software).................................................................................. 440
11.1.12 Conveyor Control TSP 301 ................................................................................................................. 440
11.1.13 Structure ............................................................................................................................................. 441
11.1.13.1 Structure of the single conveyor ....................................................................................................... 441
11.1.13.2 Structure of the Dual Conveyor ........................................................................................................ 442
11.1.13.3 Structure of Quad Lane Conveyor .................................................................................................... 443
11.1.13.4 Differences Between the X Series and X4I Conveyors With SW70x................................................ 443
11.1.14 Conveyor Modes................................................................................................................................. 444
11.1.14.1 Overview of Flexible Single Conveyor .............................................................................................. 444
11.1.14.2 Overview of Dual Conveyor as Single Conveyor.............................................................................. 445
11.1.14.3 Overview of Dual Conveyor with Right or Left Side Fixed ................................................................446
11.1.14.4 Overview of Dual Conveyor I-Placement .......................................................................................... 447
11.1.14.5 Overview of Quad Lane Conveyor.................................................................................................... 448
11.2 Technical Data................................................................................................................................... 448
11.2.1 Technical data - single conveyor ........................................................................................................ 448
11.2.2 Technical data - dual conveyor........................................................................................................... 449
11.2.3 Technical data - flexible dual conveyor............................................................................................... 449
11.3 Conveyor Settings............................................................................................................................ 450
11.3.1 Setting the Belt Tension...................................................................................................................... 450
11.3.1.1 Belt Tension of PCB Conveyor (SIPLACE X, X4I)............................................................................ 451
11.3.2 Setting the Fixed Conveyor Side (from SW701) ................................................................................. 452
11.3.2.1 General Notes................................................................................................................................... 452
11.3.2.2 Connecting the Dual Conveyor Lifting Tables .................................................................................. 454
11.3.3 Width Adjustment Unit ........................................................................................................................ 455
11.3.3.1 Setting the Proximity Switch on the Adjustment Unit........................................................................ 455
11.3.3.2 Setting the Pneumatic Cylinder Proximity Switch on the Adjustment Unit........................................ 456
11.3.4 Setting the Laser Light Barrier for the Stopper Position...................................................................... 456
11.3.5 Light Barrier Function in the Placement Area ..................................................................................... 458
11.3.6 Light Barrier Functions in Input, Intermediate and Output Conveyors ................................................ 459
11.3.7 Board Clamping Functions.................................................................................................................. 459
11.3.7.1 Setting Board Clamping.................................................................................................................... 460
11.3.8 Lifting Table Functions........................................................................................................................ 461
11.3.8.1 Adjusting the Speed of the Lifting Table (from SW701).................................................................... 461
11.3.8.2 Setting the Lifting Table Unit [00358684-05] .................................................................................... 463