00196044-05 - sg x und x4i fse_en.pdf - 第3页

Table of contents S tudent Guide (FSE) SIPL ACE X Series and X4I Edition 01/2009 EN 3 T able of content s 1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . …

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necessary connections are included in subsequent editions.
Copyright © Siemens AG 2008 Technical data subject to change
Siemens AG Item no.: 00196044-05
Industry Sector
Electronics Assembly Systems
Rupert-Mayer-Strasse 44
81379 Muenchen
Germany
www.siplace.com
Table of contents
Student Guide (FSE) SIPLACE X Series and X4I
Edition 01/2009 EN
3
Table of contents
1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
1.1 SIPLACE on the World Wide Web (WWW)........................................................................................ 19
1.2 FSUSXS - Course Description ........................................................................................................... 20
2 Operational Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
2.1 Safety Instructions.............................................................................................................................. 21
2.1.1 Safety of Operators and Other Persons................................................................................................ 21
2.1.2 Safety of Plant and Equipment ............................................................................................................. 21
2.2 Warning Labels................................................................................................................................... 22
2.2.1 Warning Labels W201, W203, W204 and W210 on the Machine......................................................... 22
2.2.1.1 Warning Label W201 .......................................................................................................................... 24
2.2.1.2 Warning Label W203 .......................................................................................................................... 24
2.2.1.3 Warning Label W204 .......................................................................................................................... 24
2.2.1.4 Warning Label W210 .......................................................................................................................... 24
2.2.1.5 Safety Instructions .............................................................................................................................. 25
2.2.2 Warning label W202 on the gantries..................................................................................................... 26
2.2.3 Warning Label W205 on the Tape Cutter ............................................................................................. 27
2.2.3.1 Warning Label W205 on the Top ........................................................................................................ 28
2.2.3.2 Warning Label W205 on the Underside of the Component Trolley Docking Unit (HF-Series)............ 29
2.2.3.3 Warning Label W205 on the Waste Slide (X-Series) .......................................................................... 30
2.2.3.4 Warning label W205 on the cross bar below the tape cutter .............................................................. 31
2.2.4 Warning strips on the empty tape duct ................................................................................................. 32
2.2.5 Warning label W206 and W1 on the power supply unit ........................................................................ 33
2.2.6 Warning and Information Labels on the Power Supply Unit ................................................................. 34
2.2.7 Warning Label W207 ............................................................................................................................ 35
2.2.7.1 Warning Label W207 on the Axis Unit ................................................................................................ 35
2.2.8 Warning label W208 "laser class 2" on the PCB conveyor ................................................................... 36
2.2.9 Warning label W209 on the emergency stop buttons ...........................................................................37
2.2.10 Warning Label W211 on the CEKON Plug ........................................................................................... 38
2.3 Safety Instructions for Operating the Machine................................................................................39
2.3.1 Safety Instructions for C&P20A Head................................................................................................... 39
2.3.2 Safety Instructions for the Twin Head ................................................................................................... 39
2.3.2.1 Safety Instructions for Manual Movement of Z Axis on Twin Head .................................................... 40
2.3.2.2 Safety Instructions for Twin Head Vision Modules ............................................................................. 40
2.3.3 Safety Instructions for Moving the Component Trolley ......................................................................... 40
2.4 Safety Features................................................................................................................................... 41
2.4.1 Switches and Buttons on the Placement Machine................................................................................ 41
2.4.1.1 Position of Switches and Buttons on the Placement Machine ............................................................ 41
2.4.1.2 Position of protective switches on the placement machine ................................................................ 42
2.4.1.3 Function Description ........................................................................................................................... 43
2.4.2 Position of Pushbutton for Docking and Undocking the Component Trolley ........................................ 44
2.4.3 Safety and Signaling Circuit.................................................................................................................. 45
2.4.3.1 Safety Circuit Function........................................................................................................................ 45
2.4.3.2 Safety Loops....................................................................................................................................... 46
2.5 ESD Guidelines................................................................................................................................... 47
2.5.1 Handling ESD Modules......................................................................................................................... 47
2.5.2 Measurements and Modifications to ESD Modules ..............................................................................47
2.5.3 Dispatching ESD Modules .................................................................................................................... 47
Table of contents
Student Guide (FSE) SIPLACE X Series and X4I
Edition 01/2009 EN
4
3 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
3.1 SIPLACE X Series............................................................................................................................... 49
3.1.1 SIPLACE X and X4I Configuration Options .......................................................................................... 50
3.1.1.1 Placement Principle ............................................................................................................................ 51
3.1.2 Configurations....................................................................................................................................... 52
3.1.2.1 SIPLACE X4 Configuration................................................................................................................. 52
3.1.2.2 SIPLACE X4 with MTC2 - Configuration ............................................................................................ 52
3.1.2.3 SIPLACE X3 with 1 MTC2 - Configuration ......................................................................................... 53
3.1.2.4 SIPLACE X3 with 2 MTC2 - Configuration Options ............................................................................ 53
3.1.2.5 SIPLACE X2 Configuration................................................................................................................. 54
3.1.2.6 SIPLACE X4I - Configuration.............................................................................................................. 54
3.1.3 Siplace X Series Specifications (Excerpt)............................................................................................. 55
3.1.4 Overview of Placement Head Component Heights...............................................................................57
3.2 Overview of Components................................................................................................................... 57
3.2.1 Power supply ........................................................................................................................................ 58
3.2.1.1 Overview of Voltages in the Power Supply Unit ................................................................................. 58
3.2.2 Pneumatic Unit...................................................................................................................................... 59
3.2.2.1 Pneumatic Circuit For Cooling the Y Linear Motors in Placement Areas 1/2...................................... 60
3.2.2.2 Pneumatic Circuit For Cooling the X Linear Motors in Placement Areas 1/2...................................... 60
3.2.2.3 Compressed Air Distributor Block ....................................................................................................... 60
3.2.3 Sectors 1 - 4.......................................................................................................................................... 61
3.2.4 Computer Unit with BoxPC ................................................................................................................... 62
3.2.5 Axis Unit with A364 ............................................................................................................................... 63
3.2.5.1 Axis Unit A364 .................................................................................................................................... 63
3.2.5.2 Axis Controller Board A364 ................................................................................................................ 64
3.2.6 Changeover Table Components ........................................................................................................... 65
3.2.6.1 Docking and Undocking...................................................................................................................... 65
3.2.6.2 Setting the Height of the Changeover Table....................................................................................... 66
3.2.6.3 Overview of X Feeders ....................................................................................................................... 67
3.2.7 X/Y Axis Construction ........................................................................................................................... 68
3.2.7.1 X Axis Construction ............................................................................................................................ 68
3.2.7.2 X Axis Technical Data......................................................................................................................... 69
3.2.7.3 Y Axis Construction ............................................................................................................................ 69
3.2.7.4 Y Axis Technical Data......................................................................................................................... 69
3.2.8 SIPLACE Vision .................................................................................................................................... 70
3.2.8.1 Digital PCB Camera (Standard) SST34.............................................................................................. 70
3.2.8.2 Component Camera C&P20A............................................................................................................. 71
3.2.8.3 Component Camera CPP ................................................................................................................... 72
3.2.8.4 Stationary Component Cameras ........................................................................................................ 75
3.2.9 C&P20A Head....................................................................................................................................... 77
3.2.9.1 Description.......................................................................................................................................... 78
3.2.9.2 Overview of Functions for Star Stations 1 - 20 ................................................................................... 78
3.2.9.3 Nozzle Changer for C&P20 Head....................................................................................................... 79
3.2.10 Twin Head............................................................................................................................................. 80
3.2.10.1 Description.......................................................................................................................................... 80
3.2.10.2 Nozzle Changer for Twin Head........................................................................................................... 81
3.2.11 CPP Head ............................................................................................................................................. 82
3.2.11.1 Overview............................................................................................................................................. 82
3.2.11.2 Overview of Functions ........................................................................................................................ 83
3.2.11.3 Description.......................................................................................................................................... 84
3.2.11.4 Nozzle Changer (NC) ......................................................................................................................... 85
3.2.11.5 Nozzle Magazines .............................................................................................................................. 86
3.2.11.6 Nozzle Stations................................................................................................................................... 87
3.2.11.7 Nozzle types ....................................................................................................................................... 88
3.2.12 Conveyor System.................................................................................................................................. 89
3.2.12.1 General ............................................................................................................................................... 89
3.2.12.2 Single Conveyor Construction ............................................................................................................ 91
3.2.12.3 Dual Conveyor Construction ............................................................................................................... 91
3.2.12.4 Quad Lane Conveyor Construction .................................................................................................... 92