00196044-05 - sg x und x4i fse_en.pdf - 第14页

Table of contents S tudent Guide (FSE) SI PL ACE X Series and X4I Edition 01/2009 EN 14 11.3.9 Checks After Mechanical Work on the Conveyor .............. ................. ................... ................ ..........…

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Table of contents
Student Guide (FSE) SIPLACE X Series and X4I
Edition 01/2009 EN
13
10.2.8 Error Messages on X Feeder.............................................................................................................. 428
10.3 Pneumatic Tape Cutter..................................................................................................................... 430
10.3.1 Pneumatic Tape Cutter and Empty Tape Duct ................................................................................... 430
10.3.2 Structure and Function of the Pneumatic Tape Cutter........................................................................ 431
10.3.2.1 Technical Data.................................................................................................................................. 432
10.3.3 Empty tape duct.................................................................................................................................. 433
10.3.3.1 Empty Tape Duct Assemblies........................................................................................................... 434
10.3.4 Control Unit on Tape Cutter (CAN Node Module)............................................................................... 434
10.4 Room for Your Sketches and Notes................................................................................................ 435
11 Modular Conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .437
11.1 Function Description........................................................................................................................ 437
11.1.1 General ............................................................................................................................................... 437
11.1.2 Clamping............................................................................................................................................. 437
11.1.3 Width Adjustment................................................................................................................................ 438
11.1.4 Checking the PCB Position on the Conveyor Sections....................................................................... 438
11.1.5 Stopping the PCB ............................................................................................................................... 438
11.1.6 Lifting table ......................................................................................................................................... 439
11.1.7 "Long Board" Option ........................................................................................................................... 439
11.1.8 "Alignment Pin" Option........................................................................................................................ 439
11.1.9 "Combined PCB" Option ..................................................................................................................... 440
11.1.10 I-Placement Option ............................................................................................................................. 440
11.1.11 Firmware Control Tasks (Embedded Software).................................................................................. 440
11.1.12 Conveyor Control TSP 301 ................................................................................................................. 440
11.1.13 Structure ............................................................................................................................................. 441
11.1.13.1 Structure of the single conveyor ....................................................................................................... 441
11.1.13.2 Structure of the Dual Conveyor ........................................................................................................ 442
11.1.13.3 Structure of Quad Lane Conveyor .................................................................................................... 443
11.1.13.4 Differences Between the X Series and X4I Conveyors With SW70x................................................ 443
11.1.14 Conveyor Modes................................................................................................................................. 444
11.1.14.1 Overview of Flexible Single Conveyor .............................................................................................. 444
11.1.14.2 Overview of Dual Conveyor as Single Conveyor.............................................................................. 445
11.1.14.3 Overview of Dual Conveyor with Right or Left Side Fixed ................................................................446
11.1.14.4 Overview of Dual Conveyor I-Placement .......................................................................................... 447
11.1.14.5 Overview of Quad Lane Conveyor.................................................................................................... 448
11.2 Technical Data................................................................................................................................... 448
11.2.1 Technical data - single conveyor ........................................................................................................ 448
11.2.2 Technical data - dual conveyor........................................................................................................... 449
11.2.3 Technical data - flexible dual conveyor............................................................................................... 449
11.3 Conveyor Settings............................................................................................................................ 450
11.3.1 Setting the Belt Tension...................................................................................................................... 450
11.3.1.1 Belt Tension of PCB Conveyor (SIPLACE X, X4I)............................................................................ 451
11.3.2 Setting the Fixed Conveyor Side (from SW701) ................................................................................. 452
11.3.2.1 General Notes................................................................................................................................... 452
11.3.2.2 Connecting the Dual Conveyor Lifting Tables .................................................................................. 454
11.3.3 Width Adjustment Unit ........................................................................................................................ 455
11.3.3.1 Setting the Proximity Switch on the Adjustment Unit........................................................................ 455
11.3.3.2 Setting the Pneumatic Cylinder Proximity Switch on the Adjustment Unit........................................ 456
11.3.4 Setting the Laser Light Barrier for the Stopper Position...................................................................... 456
11.3.5 Light Barrier Function in the Placement Area ..................................................................................... 458
11.3.6 Light Barrier Functions in Input, Intermediate and Output Conveyors ................................................ 459
11.3.7 Board Clamping Functions.................................................................................................................. 459
11.3.7.1 Setting Board Clamping.................................................................................................................... 460
11.3.8 Lifting Table Functions........................................................................................................................ 461
11.3.8.1 Adjusting the Speed of the Lifting Table (from SW701).................................................................... 461
11.3.8.2 Setting the Lifting Table Unit [00358684-05] .................................................................................... 463
Table of contents
Student Guide (FSE) SIPLACE X Series and X4I
Edition 01/2009 EN
14
11.3.9 Checks After Mechanical Work on the Conveyor ............................................................................... 463
11.3.10 Conveyor Control TSP 301 ................................................................................................................. 464
11.3.10.1 Jumper Settings for TSP 301............................................................................................................ 464
11.3.10.2 Conveyor Control TSP 301 with Siemens Interface ......................................................................... 465
11.3.10.3 LED Display on Conveyor Control TSP 301 ..................................................................................... 466
11.3.10.4 Assignment Table: LEDs on the TSP 301 Conveyor Control ........................................................... 466
11.3.10.5 Siemens/SMEMA TSP 301 Interface Description............................................................................. 473
11.4 Room for Your Sketches and Notes................................................................................................ 474
12 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .477
12.1 Overview............................................................................................................................................ 477
12.1.1 Main Menu .......................................................................................................................................... 478
12.2 Calibration Positions in the Machine.............................................................................................. 478
12.2.1 Machine Coordinate System............................................................................................................... 478
12.2.2 Calibration Position – Machine Zero Points ........................................................................................ 479
12.2.3 Calibration Position – Tables .............................................................................................................. 479
12.2.4 Calibration Position – Conveyor, Nozzle Changer, Nozzle Changer Station...................................... 480
12.3 Calibration of Entire Machine.......................................................................................................... 480
12.3.1 Calibration in General / C&P and CPP ............................................................................................... 481
12.3.2 Calibration in General / Twin Head ..................................................................................................... 482
12.3.3 Calibrating the Whole Machine with C&P Head as Example.............................................................. 483
12.3.4 Single calibration................................................................................................................................. 485
12.3.4.1 Calibrating the Conveyor Sides and Widths ..................................................................................... 485
12.4 General Explanation of Calibration Steps ...................................................................................... 486
12.4.1 Travel Range (Optional)...................................................................................................................... 486
12.4.2 Zero Point Offset................................................................................................................................. 486
12.4.3 PCB Camera....................................................................................................................................... 486
12.4.4 Tables ................................................................................................................................................. 487
12.4.5 PCB Reference Corner ....................................................................................................................... 487
12.4.6 Nozzle Changer and Nozzle Station ................................................................................................... 487
12.4.7 Heads and Cameras ........................................................................................................................... 488
12.4.7.1 Twin head height: ............................................................................................................................. 489
12.4.7.2 IC camera: ........................................................................................................................................ 490
12.4.7.3 FC camera: (Option) ......................................................................................................................... 490
12.4.7.4 Twin head segment offset bottom at segment 1 and 2:.................................................................... 490
12.4.7.5 Nozzle Changer (C&P Head, Twin Head): ....................................................................................... 491
12.4.7.6 Calibrate closed vacuum: ................................................................................................................. 491
12.4.8 PCB Mapping...................................................................................................................................... 491
12.4.9 Head Mapping..................................................................................................................................... 492
12.4.10 Conveyor Sides................................................................................................................................... 492
12.4.11 Conveyor Width Calibration ................................................................................................................ 492
12.5 Teaching Machine Positions............................................................................................................ 493
12.5.1 General Procedure.............................................................................................................................. 493
12.5.2 Teaching Machine Positions - Table................................................................................................... 495
12.5.2.1 Teaching Machine Positions - Feeder .............................................................................................. 495
12.5.3 Teaching Machine Positions - Conveyor ............................................................................................ 496
12.5.4 Teaching Machine Positions – NC, Gantry ......................................................................................... 496
12.5.5 Teaching Machine Positions - Placement Area .................................................................................. 497
12.6 Additional Functions........................................................................................................................ 498
12.6.1 Firmware Download (SW 70x) ............................................................................................................ 498
12.6.2 Head Exchange SIPLACE X............................................................................................................... 499
12.6.3 Zero Point Correction for Z and Star Axes.......................................................................................... 501
12.6.3.1 Function Description: ........................................................................................................................ 503
12.6.4 Configuring the Conveyor .................................................................................................
.................. 504
12.6.5 Fast Head Exchange .......................................................................................................................... 506
Table of contents
Student Guide (FSE) SIPLACE X Series and X4I
Edition 01/2009 EN
15
12.6.5.1 General ............................................................................................................................................. 506
12.6.5.2 Hardware Changes........................................................................................................................... 506
12.6.5.3 Software Changes ............................................................................................................................ 507
12.6.5.4 Preparations ..................................................................................................................................... 508
12.6.5.5 After Exchanging Heads ................................................................................................................... 509
12.6.6 Autoconfiguration ................................................................................................................................ 512
12.6.7 Nozzle Scanning ................................................................................................................................. 512
12.6.8 Accuracy Check Tool .......................................................................................................................... 512
12.6.9 Configuring the Nozzle Changer......................................................................................................... 513
12.7 Room for Your Sketches and Notes................................................................................................ 515
13 Head Modularity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .517
13.1 Important Information....................................................................................................................... 517
13.2 SIPLACE X and X4I Configuration Options.................................................................................... 518
13.2.1 Placement Principle ............................................................................................................................ 519
13.3 Head Modularity................................................................................................................................ 520
13.3.1 Production requirements..................................................................................................................... 520
13.3.2 Head exchange................................................................................................................................... 522
13.3.3 Calibration........................................................................................................................................... 522
13.3.3.1 Autoconfiguration .............................................................................................................................. 523
13.4 Head Modularity CPP/C&P to Twin Head........................................................................................524
13.5 Head Modularity Twin Head to CPP/C&P........................................................................................525
13.6 Head Modularity C&P20A to CPP Head..........................................................................................526
13.7 Preperation head plate..................................................................................................................... 528
13.7.1 CPP .................................................................................................................................................... 528
13.7.2 C&P20A .............................................................................................................................................. 529
13.7.3 Twin Head........................................................................................................................................... 530
13.8 Compressed Air Distributor for the Placement Heads.................................................................. 531
13.9 Slots in the Axis unit ........................................................................................................................ 533
13.9.1 Axis Unit A364 .................................................................................................................................... 533
13.9.1.1 Axis Unit A364 with CPP-CPP .......................................................................................................... 534
13.9.1.2 Axis Unit A364 with CPP-Twin Head ................................................................................................ 535
13.9.1.3 Axis Unit A364 with Twin Head-Twin Head ...................................................................................... 536
13.9.1.4 Axis Unit A364 with C&P20A-C&P20A ............................................................................................. 537
13.9.1.5 Axis Unit A364 with Twin Head......................................................................................................... 538
13.10 Hotlink Board Connections (Box PC) ............................................................................................. 539
13.11 Room for Your Sketches and Notes................................................................................................ 540
14 MTC2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .543
14.1 Overview............................................................................................................................................ 543
14.1.1 Functional principles ........................................................................................................................... 543
14.1.2 Occupying and numbering the tower .................................................................................................. 544
14.1.3 Technical Data .................................................................................................................................... 545
14.1.3.1 Dimensions, weight, miscellaneous data.......................................................................................... 545
14.1.3.2 Electrical Connections ...................................................................................................................... 545
14.1.3.3 Noise Emission Information .............................................................................................................. 545
14.1.3.4 Permitted ambient conditions ........................................................................................................... 545
14.1.4 Operational Safety .............................................................................................................................. 546
14.1.4.1 Safety Instructions ............................................................................................................................ 546
14.1.4.2 Safety Features ................................................................................................................................ 551