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Measuring Equipment and T ools Scope of Delivery SIPLACE Axis Tester (SAT) [03002801-01] S tudent Guide (FSE) SIPL ACE X Series and X4I Edition 01/2009 EN Measuring Equipment and T ools 623 15.1.1 Scope of Delivery The S…

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Measuring Equipment and Tools
SIPLACE Axis Tester (SAT) [03002801-01]
Student Guide (FSE) SIPLACE X Series and X4I
Measuring Equipment and Tools Edition 01/2009 EN
622
15-2: Axis tester - view from below
Legend
1. Connection for flat ribbon cable:
– At the axis tester end:
– 37 pin Sub-D connector
– At the axis control end:
– 37 pin Sub-D connector for the S-20/23/25/F4/F5 and HS-50 machines, with the axis control
units A361 or A362
– 25 pin Sub-D connector for the S-15/F3, G machines and the wafflepack changer, with the axis
control unit A360
An adapter is attached to the flat ribbon cable for connection of the 25 pin axis control. The
operating voltages of +5 V- ±5 % and ±15 V- ±5 % are fed via the 37 pin flat ribbon cable from
the axis control unit to the axis tester.
2. 9 pin Sub-D connector for CAN Bus cable e.g. for connection of CAN Bus controlled boards in the
machine – currently not used (transmission rate 128 kBaud to 1 MBaud, impedance 120 Ohm)
3. 9 pin Sub-D connector for the serial interface cable (V24) needed for software downloads, e.g. for
connection of an external PC (max. transmission rate up to 188 kBaud)
4. Four BNC sockets, connection impedance 50 Ohm. Socket assignment can be programmed. The
following signals can be assigned:
– Track signal A or B TTL level, max. 5 V
– Zero pulse TTL level tmin = 1 µsec
– End position signal TTL level tmin > 10 msec
– Trigger TTL level tmin > 10 msec
– Count error TTL level, trigger signal from count error sensor of oscilloscope
– Vtarget ±10 V, analog signal, Ri = 10 kOhm
– Force ±10 V analog signal, Ri = 10 kOhm
– VREG (resulting current) ±10 V analog signal, Ri = 10 kOhm
– Position deviation ±10 V analog signal; signal generated internally in axis tester.
Measuring Equipment and Tools
Scope of Delivery SIPLACE Axis Tester (SAT) [03002801-01]
Student Guide (FSE) SIPLACE X Series and X4I
Edition 01/2009 EN Measuring Equipment and Tools
623
15.1.1 Scope of Delivery
The SIPLACE axis tester package [03002801-01] contains the following components:
SIPLACE axis tester [03000761-01]
Test cable A361 ... A363 (length 150 cm) with 37 pin connector and 37 pin socket for connection of
axis control units from S2x, F4/F5 and HS machines [03002803-01]
CAN Bus cable [00349679-03]
RS232-C cable [03002804-01]
Manual for axis tester [00193370-01]
Measuring Equipment and Tools
SIPLACE Diagnosis Adapter A364 [03051220-01] Scope of Delivery
Student Guide (FSE) SIPLACE X Series and X4I
Measuring Equipment and Tools Edition 01/2009 EN
624
15.2 SIPLACE Diagnosis Adapter A364 [03051220-01]
Application:
The adapter card is used to check the A364 axis card dynamics.
The A364 axis card is equipped with two processors (module 1 and module 2) i.e. one processor controls
two axes.
NOTE:
This adapter is designed for all machines with A364 and as an adapter for the CAN test box with
force measuring tool.
15-3: Adapter card for A364
Legend
Module 1: Axis 1/2
module 2: Axis 3/4
1. Bootstrap mode: m1 = module1 / m2 =
module2
2. Diagnosis – connector X6
3. Connection X3 SIPLACE AxisTester
4. Connection X2 Axis test box
5. Connection X1 to A364
6. Switches:
– S3: for the 7 segment display between
module 1 and 2
– S2: selection module 2 axes 3 and 4
– S1: selection module 1 axes 1 and 2
7. Diagnosis – 7 segment display
8. CAN bus connector (Sub-D)
9. BNC sockets:
– Position deviation 1/2 – 3/4 depending on
switch setting S1, S2
– Torque-forming current I
nominal
1/2 – 3/4
depending on switch setting S1, S2
– END 1 - 4 End position signal for axes 1 -
4
– Upstream end position signal: trigger m1
for axis 1/2, trigger m2 for axis 3/4,
depending on switch setting S1, S2
10. Reset both processors