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Table of contents S tudent Guide (FSE) SIPL ACE X Series and X4I Edition 01/2009 EN 13 10.2.8 Error Messages on X Feeder .......... ................ ................ .................... ................ ................…

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Table of contents
Student Guide (FSE) SIPLACE X Series and X4I
Edition 01/2009 EN
12
9.6.1.1 Z axis ................................................................................................................................................ 379
9.6.1.2 D Axis ............................................................................................................................................... 383
9.6.2 Overview of Axis Control for Z and D Axes......................................................................................... 384
9.6.2.1 Overview of Positioning Times for Twin Head .................................................................................. 385
9.6.3 Twin Head Axis Track Signals ............................................................................................................ 386
9.6.3.1 Measurement Setup ......................................................................................................................... 386
9.6.4 Axis Control of Twin Head Z Axis ....................................................................................................... 388
9.6.4.1 Checking the Twin Head Z Axis Dynamics....................................................................................... 389
9.6.4.2 Measurement Setup with SAT Box and A364 ..................................................................................389
9.6.4.3 Measurement Setup with SAT Box and A363 ..................................................................................390
9.6.4.4 Checking the Force Sensor Function ............................................................................................... 393
9.6.5 Axis Control Twin Head D-Axis........................................................................................................... 396
9.6.5.1 Checking the Twin Head D-Axis Dynamics ...................................................................................... 396
9.6.5.2 Measurement Setup ......................................................................................................................... 397
9.7 Room for Your Sketches and Notes................................................................................................ 400
10 Component Handling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .403
10.1 Changeover Table............................................................................................................................. 403
10.1.1 Overview ............................................................................................................................................. 403
10.1.1.1 Changeover Table (X Table) ............................................................................................................ 404
10.1.2 Structure of the Changeover Table (X- Table).................................................................................... 405
10.1.2.1 Dummy Feeder on the X4I................................................................................................................ 405
10.1.3 Changeover Table with One Hand Operation - Function.................................................................... 405
10.1.3.1 Docking............................................................................................................................................. 405
10.1.3.2 Undocking......................................................................................................................................... 406
10.1.3.3 Setting the Pneumatic Cylinder ........................................................................................................ 407
10.1.3.4 Positioning the Docking Unit in the Machine .................................................................................... 407
10.1.3.5 Fitting the Docking Unit..................................................................................................................... 409
10.1.4 Setting the COT Height....................................................................................................................... 410
10.1.4.1 X Table ............................................................................................................................................. 410
10.1.4.2 Increasing and Reducing the COT Height ........................................................................................ 410
10.1.5 Optional Extension on the Changeover Tables .................................................................................. 411
10.1.5.1 Additional Reel Holder of the X Table............................................................................................... 411
10.2 X Feeder............................................................................................................................................. 412
10.2.1 General ............................................................................................................................................... 412
10.2.2 X Feeder Parts (Front View) ............................................................................................................... 413
10.2.2.1 X Splice Sensor Note........................................................................................................................ 413
10.2.3 X Feeder Parts (Back View)................................................................................................................ 414
10.2.4 Overview Feeder Types...................................................................................................................... 415
10.2.5 Track Width Assignment for X Feeder Types ..................................................................................... 415
10.2.6 Contactless Energy and Data Interface .............................................................................................. 416
10.2.7 Operation ............................................................................................................................................ 416
10.2.7.1 Adjustable Step Sizes on the X Feeder ............................................................................................ 416
10.2.7.2 4 Pick Up Positions 8mm X Feeder .................................................................................................. 417
10.2.7.3 3 Pick Up Positions 12mm X Feeder ................................................................................................ 417
10.2.7.4 1 Pick Up Position for Other X Feeders............................................................................................ 417
10.2.7.5 X Feeder Operator Panel.................................................................................................................. 418
10.2.7.6 Settings and Functions in the X Feeder Main Menu......................................................................... 419
10.2.7.7 Sequence in the 8mm X Feeder Main Menu .................................................................................... 420
10.2.7.8 Sequence in the 12mm X Feeder Main Menu .................................................................................. 421
10.2.7.9 Setting the Pick Up Position for the 8 mm X Feeder ........................................................................ 421
10.2.7.10 Menu Pick Up Position Manual in the Main Menu ............................................................................ 422
10.2.7.11 Menu Pitch in the Main Menu ........................................................................................................... 423
10.2.7.12 Menu Transport Speed in the Main Menu ........................................................................................ 424
10.2.7.13 Data Menu ........................................................................................................................................ 425
10.2.7.14 Activation and Function in the Service Technician Menu .................................................................426
10.2.7.15 Feeder Settings at the Station .......................................................................................................... 427
Table of contents
Student Guide (FSE) SIPLACE X Series and X4I
Edition 01/2009 EN
13
10.2.8 Error Messages on X Feeder.............................................................................................................. 428
10.3 Pneumatic Tape Cutter..................................................................................................................... 430
10.3.1 Pneumatic Tape Cutter and Empty Tape Duct ................................................................................... 430
10.3.2 Structure and Function of the Pneumatic Tape Cutter........................................................................ 431
10.3.2.1 Technical Data.................................................................................................................................. 432
10.3.3 Empty tape duct.................................................................................................................................. 433
10.3.3.1 Empty Tape Duct Assemblies........................................................................................................... 434
10.3.4 Control Unit on Tape Cutter (CAN Node Module)............................................................................... 434
10.4 Room for Your Sketches and Notes................................................................................................ 435
11 Modular Conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .437
11.1 Function Description........................................................................................................................ 437
11.1.1 General ............................................................................................................................................... 437
11.1.2 Clamping............................................................................................................................................. 437
11.1.3 Width Adjustment................................................................................................................................ 438
11.1.4 Checking the PCB Position on the Conveyor Sections....................................................................... 438
11.1.5 Stopping the PCB ............................................................................................................................... 438
11.1.6 Lifting table ......................................................................................................................................... 439
11.1.7 "Long Board" Option ........................................................................................................................... 439
11.1.8 "Alignment Pin" Option........................................................................................................................ 439
11.1.9 "Combined PCB" Option ..................................................................................................................... 440
11.1.10 I-Placement Option ............................................................................................................................. 440
11.1.11 Firmware Control Tasks (Embedded Software).................................................................................. 440
11.1.12 Conveyor Control TSP 301 ................................................................................................................. 440
11.1.13 Structure ............................................................................................................................................. 441
11.1.13.1 Structure of the single conveyor ....................................................................................................... 441
11.1.13.2 Structure of the Dual Conveyor ........................................................................................................ 442
11.1.13.3 Structure of Quad Lane Conveyor .................................................................................................... 443
11.1.13.4 Differences Between the X Series and X4I Conveyors With SW70x................................................ 443
11.1.14 Conveyor Modes................................................................................................................................. 444
11.1.14.1 Overview of Flexible Single Conveyor .............................................................................................. 444
11.1.14.2 Overview of Dual Conveyor as Single Conveyor.............................................................................. 445
11.1.14.3 Overview of Dual Conveyor with Right or Left Side Fixed ................................................................446
11.1.14.4 Overview of Dual Conveyor I-Placement .......................................................................................... 447
11.1.14.5 Overview of Quad Lane Conveyor.................................................................................................... 448
11.2 Technical Data................................................................................................................................... 448
11.2.1 Technical data - single conveyor ........................................................................................................ 448
11.2.2 Technical data - dual conveyor........................................................................................................... 449
11.2.3 Technical data - flexible dual conveyor............................................................................................... 449
11.3 Conveyor Settings............................................................................................................................ 450
11.3.1 Setting the Belt Tension...................................................................................................................... 450
11.3.1.1 Belt Tension of PCB Conveyor (SIPLACE X, X4I)............................................................................ 451
11.3.2 Setting the Fixed Conveyor Side (from SW701) ................................................................................. 452
11.3.2.1 General Notes................................................................................................................................... 452
11.3.2.2 Connecting the Dual Conveyor Lifting Tables .................................................................................. 454
11.3.3 Width Adjustment Unit ........................................................................................................................ 455
11.3.3.1 Setting the Proximity Switch on the Adjustment Unit........................................................................ 455
11.3.3.2 Setting the Pneumatic Cylinder Proximity Switch on the Adjustment Unit........................................ 456
11.3.4 Setting the Laser Light Barrier for the Stopper Position...................................................................... 456
11.3.5 Light Barrier Function in the Placement Area ..................................................................................... 458
11.3.6 Light Barrier Functions in Input, Intermediate and Output Conveyors ................................................ 459
11.3.7 Board Clamping Functions.................................................................................................................. 459
11.3.7.1 Setting Board Clamping.................................................................................................................... 460
11.3.8 Lifting Table Functions........................................................................................................................ 461
11.3.8.1 Adjusting the Speed of the Lifting Table (from SW701).................................................................... 461
11.3.8.2 Setting the Lifting Table Unit [00358684-05] .................................................................................... 463
Table of contents
Student Guide (FSE) SIPLACE X Series and X4I
Edition 01/2009 EN
14
11.3.9 Checks After Mechanical Work on the Conveyor ............................................................................... 463
11.3.10 Conveyor Control TSP 301 ................................................................................................................. 464
11.3.10.1 Jumper Settings for TSP 301............................................................................................................ 464
11.3.10.2 Conveyor Control TSP 301 with Siemens Interface ......................................................................... 465
11.3.10.3 LED Display on Conveyor Control TSP 301 ..................................................................................... 466
11.3.10.4 Assignment Table: LEDs on the TSP 301 Conveyor Control ........................................................... 466
11.3.10.5 Siemens/SMEMA TSP 301 Interface Description............................................................................. 473
11.4 Room for Your Sketches and Notes................................................................................................ 474
12 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .477
12.1 Overview............................................................................................................................................ 477
12.1.1 Main Menu .......................................................................................................................................... 478
12.2 Calibration Positions in the Machine.............................................................................................. 478
12.2.1 Machine Coordinate System............................................................................................................... 478
12.2.2 Calibration Position – Machine Zero Points ........................................................................................ 479
12.2.3 Calibration Position – Tables .............................................................................................................. 479
12.2.4 Calibration Position – Conveyor, Nozzle Changer, Nozzle Changer Station...................................... 480
12.3 Calibration of Entire Machine.......................................................................................................... 480
12.3.1 Calibration in General / C&P and CPP ............................................................................................... 481
12.3.2 Calibration in General / Twin Head ..................................................................................................... 482
12.3.3 Calibrating the Whole Machine with C&P Head as Example.............................................................. 483
12.3.4 Single calibration................................................................................................................................. 485
12.3.4.1 Calibrating the Conveyor Sides and Widths ..................................................................................... 485
12.4 General Explanation of Calibration Steps ...................................................................................... 486
12.4.1 Travel Range (Optional)...................................................................................................................... 486
12.4.2 Zero Point Offset................................................................................................................................. 486
12.4.3 PCB Camera....................................................................................................................................... 486
12.4.4 Tables ................................................................................................................................................. 487
12.4.5 PCB Reference Corner ....................................................................................................................... 487
12.4.6 Nozzle Changer and Nozzle Station ................................................................................................... 487
12.4.7 Heads and Cameras ........................................................................................................................... 488
12.4.7.1 Twin head height: ............................................................................................................................. 489
12.4.7.2 IC camera: ........................................................................................................................................ 490
12.4.7.3 FC camera: (Option) ......................................................................................................................... 490
12.4.7.4 Twin head segment offset bottom at segment 1 and 2:.................................................................... 490
12.4.7.5 Nozzle Changer (C&P Head, Twin Head): ....................................................................................... 491
12.4.7.6 Calibrate closed vacuum: ................................................................................................................. 491
12.4.8 PCB Mapping...................................................................................................................................... 491
12.4.9 Head Mapping..................................................................................................................................... 492
12.4.10 Conveyor Sides................................................................................................................................... 492
12.4.11 Conveyor Width Calibration ................................................................................................................ 492
12.5 Teaching Machine Positions............................................................................................................ 493
12.5.1 General Procedure.............................................................................................................................. 493
12.5.2 Teaching Machine Positions - Table................................................................................................... 495
12.5.2.1 Teaching Machine Positions - Feeder .............................................................................................. 495
12.5.3 Teaching Machine Positions - Conveyor ............................................................................................ 496
12.5.4 Teaching Machine Positions – NC, Gantry ......................................................................................... 496
12.5.5 Teaching Machine Positions - Placement Area .................................................................................. 497
12.6 Additional Functions........................................................................................................................ 498
12.6.1 Firmware Download (SW 70x) ............................................................................................................ 498
12.6.2 Head Exchange SIPLACE X............................................................................................................... 499
12.6.3 Zero Point Correction for Z and Star Axes.......................................................................................... 501
12.6.3.1 Function Description: ........................................................................................................................ 503
12.6.4 Configuring the Conveyor .................................................................................................
.................. 504
12.6.5 Fast Head Exchange .......................................................................................................................... 506