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3 Technical data and assemblies User Manual SIPLACE SX4/DX4 3.9 X feeder modules for SIPLACE SX4/DX4 From software version SC.706.xx Version 06/2012 EN 168 3.9.4.3 Restrictions – The LDU -X must be m anually config ured …
User Manual SIPLACE SX4/DX4 3 Technical data and assemblies
From software version SC.706.xx Version 06/2012 EN 3.9 X feeder modules for SIPLACE SX4/DX4
167
3.9.4.1 Description
The Linear Dipping Unit X (linear dipping unit X, item 1 in fig. 3.9 - 16) is used for coating Flip-
Chips and CSP components with flux. The flux container (item 3 in fig. 3.9 - 16
) slides with a linear
movement over the dip plate (item 2 in fig. 3.9 - 16
) and coats the cavity in the dip plate with a
layer of flux (predefined layer thickness). The parameters for coating a component with flux are
prescribed in SIPLACE Pro. The component is wetted and then the flux layer is renewed. This se-
quence guarantees consistent processing conditions for the components.
The display field (item 4 in fig. 3.9 - 16
, page 166) shows the individual menus for actions and op-
erating parameters. The buttons on the operator panel (item 5 in fig. 3.9 - 16
, page 166) allow you
to select menus, edit and save parameters. The 4 LEDs (item 6 in fig. 3.9 - 16
, page 166) on the
display field signal the status of the LDU-X. The EMERGENCY STOP button (item 7 in fig. 3.9 -
16, page 166) immediately switches the LDU-X off.
The LDU-X is suitable for use with the MultiStar and TwinStar. It is taken into account as an inde-
pendent feeder module type in the setup. This module can be set up on the component trolley of
the SIPLACE X series and on DX tables. An implemented warming function allows the viscosity
of the flux to be altered. For test purposes, the LDU-X can be operated outside the machine with
the energy and data interface for X feeder modules (see section 3.9.6
, page 173).
3.9.4.2 Technical data
Further technical data and details can be found in the "SIPLACE LDU-X" user manual.
Can be installed on the following machines SIPLACE X4I, X4, X3, X2, SX1/SX2,
DX1/DX2, SX4
Occupies 8mm locations on the component trolley
of SIPLACE X series or on DX tables
9
Component size max. 55 mm x 55 mm, according to place-
ment head type
max. 45 mm x 45 mm for TwinStar
The adjustable flux layer thickness 15 - 260 μm
Tolerance of the layer thicknesses ± 5 μm ... ± 10 µm
Time for applying the flux to the dip plate > 3s
Component dipping time adjustable using the software
Flux Indium TACFlux 010 / 013
Kester TSF-6502 / 6522
Alphametals OM338 / OM338PT
Almit BM1 RMA
Cookson WS 3018lv
etc.
Placement heads which can be used MultiStar, SpeedStar, TwinStar
3 Technical data and assemblies User Manual SIPLACE SX4/DX4
3.9 X feeder modules for SIPLACE SX4/DX4 From software version SC.706.xx Version 06/2012 EN
168
3.9.4.3 Restrictions
– The LDU-X must be manually configured in the setup.
– The LDU-X may only be set up on tracks 7 – 26.
– You can only configure one LDU-X per component trolley.
– Linear vibratory feeders may not be set up directly next to a LDU-X.
– MTC or WPC and LDU-X may only be set up in one placement area with one gantry.
– A gantry can only pick up from one LDU-X, even if it can pick up from two placement locations.
3.9.4.4 Dip plates for specified flux layer thicknesses
Dip plate depth Item no.
30 μm 00117023-xx
60 μm 00117026-xx
70 μm 00117027-xx
75 μm 00117021-xx
80 μm 00117028-xx
90 μm 00117029-xx
100 μm 00117030-xx
110 μm 00117038-xx
120 μm 00117031-xx
130 μm 00117039-xx
170 μm 00117054-xx
210 μm 00117042-xx
220 μm 00117032-xx
230 μm 00117033-xx
240 μm 00117037-xx
280 μm 00117034-xx
300 μm 00117041-xx
320 μm 00117035-xx
360 μm 00117036-xx
400 μm 00117040-xx
User Manual SIPLACE SX4/DX4 3 Technical data and assemblies
From software version SC.706.xx Version 06/2012 EN 3.9 X feeder modules for SIPLACE SX4/DX4
169
3.9.5 Feeder module adapter for the X series
Item no. 00141305-xx Adapter for X series feeder modules
Item no. 00141308-xx Adapter plate for reject conveyor
Item no. 00141310-xx Adapter plate for label presenter
3
The spectrum of X tape feeder modules has been extended to include the linear vibratory feeder,
the label presenter and the reject conveyor. With an adapter, you can also convert the S linear
vibratory feeder, label presenter and reject conveyor for use with X series component trolleys or
DX tables. The adapter performs electronic as well as mechanical functions: It converts the com-
munication signals from the S feeder modules into signals conforming to the extended X series
protocol. Additional functions, such as feeder module identification, have also been implemented.
PLEASE NOTE 3
S linear vibratory feeders, label presenters and reject conveyors can not be set up at component
trolleys if these are in the access range of a SpeedStar (C&P20).