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SIPLACE Pro Fe ature Des cription Ausgabe 05/2014 Edit ion 41 3.6 Features of SIPLA CE Pro Opti mizer GUI (V 5.1 ) 3.6.1 Recipe A nalyzer W ith SIPLACE Pro 5. 1 the Recipe A nalyzer is added as ne w Tool in the SIPLAC E …

SIPLACE Pro Feature Description Ausgabe 05/2014 Edition

3.5.2 Support of SIPLACE X4i with Station Software 701

SIPLACE X4i machine type is running with station software 701 only. The SIPLACE X4i is

characterized by the rotated gantries at location 2 and 4 as well as by the new nozzle changer NC

C&P 20 10xx 2x2 equipped with 4 magazines. Each magazine has 12 pockets. On the SIPLACE

X4i 2 different tables can be used: Tabe 34X and Table 40X. Table 34X has to be used at location

2 and 4 since the C&P20 head cannot pick components on tracks 1-6. Table 40X is used by default

at location 1 and 3 since the head can pick components anywhere.

The SIPLACE X4i machine types (can be configured with all machines of the X and D series in one

line.

X4i restrictions:

Following options are not supported on the SIPLACE X4i (Station Software 701)

– Whispering down the Machine

– Whispering down the Line

– Long Board Option

– PCB Barcode Operation

– Productivity Lift: instead of productivity lift the 3

lane can be used.

– Stationwise download

3.5.3 I Placement with SIPLACE X4i

SIPLACE X4i enables I Placement that means the independent placement of both placement

heads within one placement area. I Placement is a placement mode for C&P heads on a SIPLACE

X4i. I Placement is a placement mode for C&P heads of the X4i. I Placement is activated via Setup

-> Station -> Tab: Transport (I Placement or Alternating). The shorter distance to the gantry and the

independent placement in the placement area lead to a higher performance.

3.5.4 Increased Placement Performance for Twin Head – Benchmark 5000 cph

With SIPLACE Pro 5.1 the Twin Head on X series machines and on SIPLACE D3 machines can

place up to 5000 cph.

3.5.5 WPC 4 for SIPLACE D3, X3, X2 Machines with S Tables

SIPLACE Pro 5.1 supports the wafflepack changer WPC 4 on SIPLACE machines D3, X3 and X2

with new WPC 4 D3/X and the new table type "Table WPC 90".

The new table type can be setup at locations 2 and 4 of SIPLACE X3 and at location 3 of SIPLACE

D3 and X3. In contrast to the currently available WPC the WPC 4 D3/X can only be setup on

tracks 25-90. Tracks 1-24 are reserved for other feeder types.

3.5.6 Support of Reject Feeder with X Adapter

With SIPLACE Pro 5.1 the Reject Feeder (Reject Conveyor AX) can be used for the X series (X2,

X3, X4) with station software 605.

SIPLACE Pro Feature Description Ausgabe 05/2014 Edition

3.6 Features of SIPLACE Pro Optimizer GUI (V5.1)

3.6.1 Recipe Analyzer

With SIPLACE Pro 5.1 the Recipe Analyzer is added as new Tool in the SIPLACE Pro Optimizer

GUI. The Recipe Analyzer contains after a successful optimization all data of the optimized recipe.

The recipe consists of the setup and the placement data. The optimizer data describe the detailed

processing of the PCB in the machine. Thanks to these detailed optimizer data of the head cycles

the user is able to find and analyze errors in a faster and quicker way. Thus the placement steps

could be analyzed in an offline mode much more easier. For example which placement head

places which component on which segment in which sequence.

The Recipe Analyzer is used for analyzing data for all placement steps. The Recipe Analyzer

displays on the left hand the tree structure of all objects (line, setup, board) and on the right hand

the graphic view (recipe, line setup, board, head step). The user can filter objects like location or

segment (e.g. individual head steps for the filtered segment) out of the tree structure or out of the

graphic objects like location or segment (e.g. individual head steps for the filtered segment).

Fig.: Recipe Analyzer

Further functions of the Recipe Analyzer:

– Display sequence of placement steps

– Export XML file: XML file can be used as basis for programming an AOI (Automatic Optical

Inspection) or as error analysis together with quality data

– Display NC file profile

For more detailed information how to use the Recipe Analyzer please refer to the online help.

SIPLACE Pro Feature Description Ausgabe 05/2014 Edition

3.6.2 Precedence Finder

With SIPLACE Pro 5.1 the Precedence Finder is an additional tool in the SIPLACE Pro Optimizer

GUI. The Precedence Finder works out automatically rules for the placement sequence for all

components to be placed. This means the Precedence Finder analyzes the component, nozzle and

board data and generates precedence rules for the placement sequence.

Fig.: Precedence Finder

Main causes for placement sequence problems:

– Same hight of components

– Circular precedence (if one or more placements form a circle that the optimizer can not

process)

– Conflicts between placement level and placement sequence

– Nozzle collision

– Shielding (several components under a shield)

The Precedence Finder allows the user to check precedences, to generate precedences or to keep

precedences. In addition placement sequences could be visualized graphically. More detailed

information how to use precedences are described in the online help.