00198661-02_UM_SX12-V3_EN.pdf - 第68页

2 Operational safety Instruction manual SIPLACE SX1/SX2 Edition V2 and V3 2.5 Safety instructions for operating the SX1/SX2 placement mac hine From software version SC.713.1 Edition 12/2020 68 2.5.2 Safety note for manua…

Instruction manual SIPLACE SX1/SX2 Edition V2 and V3 2 Operational safety

From software version SC.713.1 Edition 12/2020 2.5 Safety instructions for operating the SX1/SX2 placement machine

2.5 Safety instructions for operating the SX1/SX2 place-

ment machine

2.5.1 Safety instructions for closing the protective covers

To avoid risk of injury when closing the protective covers on the placement machine, the operator

must instruct the personnel concerned to always follow the instructions below when handling the

protective covers.

Fig. 2.5 - 1 Safety instructions for closing the protective covers

(1) Grab handles

 To open or close the protective covers, always take hold of these by the grab handles.

 When closing, do not reach into the gap between the protective cover and the machine panel.

 When closing the protective cover, make sure that the area in which it is swiveled is free of

obstruction and that no other people are at risk of injury.

CAUTION

Risk of crushing hands!

Risk of crushing hands if the protective covers are not closed correctly.

 Close the protective covers correctly.

(1)

2 Operational safety Instruction manual SIPLACE SX1/SX2 Edition V2 and V3

2.5 Safety instructions for operating the SX1/SX2 placement machine From software version SC.713.1 Edition 12/2020

2.5.2 Safety note for manual insertion of printed circuit board

I 2

 Observe the warning instructions when inserting boards approx. 5 cm into the input conveyor.

 Start moving the board into the conveyor with the Move Board In function on the SC GUI.

2.5.3 Safety instructions for processing capacitors

There is a risk associated with processing capacitors based on powdered metal (e.g. tantalum).

The risk is that

– an exothermic reaction, i.e. a sudden build-up of heat, may occur, if these components are

damaged. If the ambient conditions are unfavorable, and depending on the capacitance, this

buildup of heat can cause damage.

– This effect can occur when these components are cut.

Please contact your suppliers to clarify whether the components that you handle are affected.

In extremely rare cases, this risk can occur in the tape cutter of SIPLACE machines, with the re-

mote possibility of causing a smoldering fire in the waste tape.

The ambient conditions are unfavorable if:

(1) The components remain on the tape while the set tape cycle is checked (since the operator

can cycle the feeder module onward without removing components during this check).

(2) The components remain on the tape, e.g. due to a tear in the cover foil.

(3) The components remain on the tape, and the components or tape do not conform to the spec-

ification, thus increasing the pickup error rate.

Please follow the instructions given below to minimize the risk when placing capacitors based on

powdered metal.

(1) If the component tape is cycled onward manually, the operator must remove any components

remaining in the tape pocket.

WARNING

Risk of injury to hands!

When manually inserting the board into the input conveyor, hands could be caught by the

gantry and injured due to unprohibited access to the hazard area of the gantry.

 Do not manually place boards into the machines or placement lines released for pro-

duction.

 Manual insertion of boards is only permitted during the installation phase of the

placement machine (placement machine calibration, test placement, etc.).

 Only qualified staff may manually insert boards.

 The operating company is responsible for ensuring that the input and output convey-

ors are covered to prevent anyone reaching into these areas with hands or arms. All

upstream and downstream modules (screen printers, conveyors, inspection sys-

tems, ovens, etc.) must take these same precautions.

Instruction manual SIPLACE SX1/SX2 Edition V2 and V3 2 Operational safety

From software version SC.713.1 Edition 12/2020 2.5 Safety instructions for operating the SX1/SX2 placement machine

(2) If the cover foil tears, the operator must remove any components remaining on the tape.

To prevent tantalum capacitors which were not picked up from causing the tape material to burn

when it is cut, the user interface has been extended to include the option "Stop immediately on

pickup error". This option must be enabled in SIPLACE Pro. On the placement machine, the com-

ponent that was not picked up is paced forward again until it is ready for removal from the com-

ponent tape. The track is deactivated and the operator is sent an error message to remind him to

pick up the tantalum component from the tape.

2.5.4 Information about ESD safety of placement machine

2.5.5 Safety instructions for correct fitting of the reject bin

Observe the following instructions to avoid risk of collision between the placement head and com-

ponent or the nozzle reject bin:

 Make sure, that the reject bin is seated correctly in its mount.

 Check that the reject bin does not project over the mount.

PLEASE NOTE

Manual removal of tantalum capacitors not picked up

A description of how the operator can manually remove those tantalum capacitors which

were not picked up can be found in section 3.10.1.2

, page 155.

PLEASE NOTE

Conditions for ESD safety of the placement machine

 Only use nozzles that are identified as conductive.

PLEASE NOTE

A sensor (see section 6.8, page 325) which indicates the correct position of the reject bin

can be retrofitted for each reject bin.