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Student Guide CAN BUS Workshop
Edition 06/2008 Contents
1
1
Chapter
Table of Contents
1 Operational safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1 Safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1.0.1 Safety of operators and other persons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1.0.2 Safety of plant and equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2 Warning labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2.1 Warning labels on the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2.1.1 Warning label W201 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2.1.2 Warning label W203 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2.1.3 Warning label W204 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2.1.4 Warning label W202 on the gantries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2.1.5 Warning label W205 on the tape cutter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.2.1.6 Warning label W206 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.2.1.7 Warning label W207 on the axis unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.2.1.8 Warning label "laser class 2" on the PCB conveyor . . . . . . . . . . . . . . . . . . . . . . . 7
1.2.2 Safety instructions for manually moving the Z axis at the TwinHead . . . . . . . . . . . . . 8
1.2.3 Safety instructions for the TwinHead vision modules . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.2.4 Safety instructions for moving the component trolley . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.3 Safety equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.3.1 Switches and buttons on the placement machine . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.3.1.1 Position of switches and buttons on the placement machine . . . . . . . . . . . . . . . 10
1.3.1.2 Position of protective switches on the placement machine . . . . . . . . . . . . . . . . 11
1.3.1.3 Description of the functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.3.2 Position of the push-buttons for docking the component trolleys in and out . . . . . . . 13
1.3.3 Safety circuit and signaling circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
1.3.3.1 Description of the functions of the safety circuit . . . . . . . . . . . . . . . . . . . . . . . . . 14
1.4 ESD guidelines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
1.4.1 Handling ESD modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
1.4.2 Measurements and modifications to ESD modules. . . . . . . . . . . . . . . . . . . . . . . . . . 16
1.4.3 Dispatching ESD modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
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Student Guide CAN BUS Workshop
Contents Edition 06/2008
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1 - 3
Student Guide CAN BUS Workshop
Edition 06/2008 1 Operational safety
3
1 Operational safety
1.1 Safety instructions
The knowledge and adherence to the safety rules of the user manual of the SIPLACE X is pre-
condition to any operation on the machine.
The following safety rules are an abstract of chapter 1 "Operational Safety" of the user manual of
the SIPLACE X.
1.1.0.1 Safety of operators and other persons
Machine operators must only carry out work for which they have been adequately trained and
with which they are totally familiar.
WARNING 1
The system is electrically driven. When electrical devices are in use, certain parts carry dangerous
voltage levels.
Switch off at the main switch and disconnect the placement system from the power supply be-
fore carrying out any work on live components.
Lock the systems.
There is a risk of death, severe injury and/or considerable damage to equipment if these instruc-
tions are not followed.
1.1.0.2 Safety of plant and equipment
Never make changes, however minor, unless you are totally aware of the effect they will have
on the overall functioning of the system.
The stations must always be set up, retooled and maintained by appropriately trained person-
nel.
Only use SIEMENS original spare parts and authorized accessories. The use of other parts will
affect safety and will invalidate the liability for any consequential damage.
Do not make modifications to the safety equipment. In particular, NEVER bypass circuit-break-
ers or remove safety devices.