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FlexTRAK-OH Material Handling System IOM Manual Table of Contents
© 2023 Nordson Corporation vii
8 Specifications ................................................................................................................................... 8-1
8.1 Overview ............................................................................................................................... 8-1
8.2 Safety First ............................................................................................................................ 8-1
8.3 Facility Requirements ............................................................................................................ 8-2
8.3.1 Electrical ................................................................................................................... 8-2
8.3.2 Energy Consumption ................................................................................................ 8-2
8.3.3 Pneumatic ................................................................................................................ 8-3
8.3.4 Environment ............................................................................................................. 8-3
8.4 System Dimensions ............................................................................................................... 8-4
8.5 Clearance Distance Requirement ......................................................................................... 8-6
8.5.1 FlexTRAK-OH Plant Clearance ................................................................................ 8-6
8.5.2 Human Body Minimum Clearance ........................................................................... 8-7
8.6 System Block Diagram .......................................................................................................... 8-9
8.7 Pneumatic Diagrams ........................................................................................................... 8-10
8.7.1 Claw Module ........................................................................................................... 8-10
8.7.2 Loader Magazine Port Module ............................................................................... 8-10
8.7.3 Unloader Magazine Port Module ............................................................................ 8-11
8.7.4 Loader Lifter Module .............................................................................................. 8-11
8.7.5 Return Conveyor Module ....................................................................................... 8-11
8.7.6 Unloader Lifter Module ........................................................................................... 8-12

© 2023 Nordson Corporation 1-1
1 Introduction
1.1 Overview
The FlexTRAK-OH System is a fully integrated plasma process and material handling system. The
FlexTRAK-OH System supports high-speed manufacturing of lead frames and substrates. The system
provides maximum performance and flexibility for etching, surface modification, and cleaning of
substrate material for applications such as adhesion promotion and contamination removal. The system
operates in both automatic and manual modes, with a multi-processing feature, which allows you to run
single or multiple recipes in one operation.
This manual is specific to the FlexTRAK-OH material handling system and describes all system controls,
user-level hardware, interfaces, screens, and menus, along with their associated operating procedures. It
also includes instructions on transportation, installation, troubleshooting, and machine maintenance. Refer
to the FlexTRAK Series Plasma Systems Installation, Operation, and Maintenance Manual for specific
information regarding the FlexTRAK-S system.
This section covers the following topics:
• General Description
• FlexTRAK-OH Features
• Material Handling System (MHS) Components
• Strip Dimensions and Identification
• Magazine Dimensions
• General Operation Flow
1.2 Safety First
Operation of your FlexTRAK-OH Material Handler involves mechanical devices, air pressure, and
electrical power. It is essential that every person servicing or operating the FlexTRAK-OH fully
understands all hazards, risks, and safety precautions. When properly operated and maintained, the
FlexTRAK-OH Material Handler should be safe and reliable. Refer to Section 2 - Safety prior to
installation and operation
.
1.3 General Description
The FlexTRAK-OH consists of a standard base FlexTRAK-S system and an integrated material handling
system. The FlexTRAK-OH includes features such as a patented plasma chamber design providing
exceptional etch, uniformity, and process repeatability. For stand-alone plasma cleaning applications,
these material handlers are designed to automatically feed strips in and out of the FlexTRAK-S system.
The FlexTRAK-OH’s Material Handling System (MHS) transfers untreated strips from magazine to the
FlexTRAK-S plasma processing chamber, and then returns treated strips to magazine. The MHS can be
operated in automatic mode or in manual mode.
The system utilizes the standard FlexTRAK software integrated with specially designed material handling
software for the SHS Material Handler. The software features a user-friendly human machine interface
(HMI) that includes touch screen features. See Section 4 - Material Handler Operation for further details.