FlexTRAK OH Material Handler Manual.pdf - 第8页
FlexTRAK- OH Material H a ndling Sys tem IOM Manual Table of Conte nts vi © 2023 Nordson Corp oration 5.9.6 Unloader Elevator Ki cker X - Axis (CYL 4002) ........................................................ 5- 11 5.9…
FlexTRAK-OH Material Handling System IOM Manual Table of Contents
© 2023 Nordson Corporation v
4.9.2 Gripper Status ........................................................................................................ 4-10
4.9.3 OHT (Overhead Transfer) Load/Unload Signal ..................................................... 4-11
4.9.4 Magazine Reader ................................................................................................... 4-11
4.9.5 Load/Unload Magazine ID (MID) Reader ............................................................... 4-12
4.9.6 PIO Load Input/Output ........................................................................................... 4-13
4.9.7 PIO Unload Input/Output ........................................................................................ 4-14
4.9.8 Conversion Kit RFID Tag ....................................................................................... 4-15
4.10 General I/O Screen ............................................................................................................. 4-16
4.10.1 Base Input 1 ........................................................................................................... 4-16
4.10.2 Base Input 2 ........................................................................................................... 4-17
4.10.3 Base Output 1 ........................................................................................................ 4-17
4.10.4 Base Output 2 ........................................................................................................ 4-18
4.11 Station Main Menu Layout .................................................................................................. 4-19
4.12 Motor Interface and Control Switch Settings ....................................................................... 4-20
4.12.1 Station 10 ............................................................................................................... 4-21
4.12.2 Station 20 ............................................................................................................... 4-26
4.12.3 Station 30 ............................................................................................................... 4-35
4.12.4 Station 40 ............................................................................................................... 4-42
4.12.5 Station 50 ............................................................................................................... 4-52
4.12.6 Station 60 ............................................................................................................... 4-58
4.13 Operating in Manual Mode .................................................................................................. 4-62
4.14 Operating in Auto Mode ...................................................................................................... 4-62
4.15 Creating a New Recipe ....................................................................................................... 4-62
4.16 Manual Magazine Loading and Unloading .......................................................................... 4-64
4.16.1 Magazine Loading .................................................................................................. 4-64
4.16.2 Magazine Unloading .............................................................................................. 4-67
4.17 Conversion Kit RFID Setup ................................................................................................. 4-69
4.18 Barcode/2D Reader Setup .................................................................................................. 4-71
4.18.1 Magazine ................................................................................................................ 4-71
4.18.2 Strip ........................................................................................................................ 4-71
5 Maintenance ...................................................................................................................................... 5-1
5.1 Overview ............................................................................................................................... 5-1
5.2 Safety First ............................................................................................................................ 5-1
5.3 Hazardous Materials ............................................................................................................. 5-1
5.4 Recordkeeping ...................................................................................................................... 5-1
5.5 General Maintenance and Inspection ................................................................................... 5-2
5.6 Preventive Maintenance Schedule ........................................................................................ 5-3
5.7 Removal and Replacement of Access Panels ...................................................................... 5-4
5.8 Lubrication Requirements ..................................................................................................... 5-5
5.8.1 Lubricating Process .................................................................................................. 5-5
5.9 Common Cylinder Replacement ........................................................................................... 5-6
5.9.1 Loader and Unloader Elevator Gripper (CYL 2001 and 4001) ................................ 5-6
5.9.2 Loader Elevator Pitch Wheel Sensor (CYL 2002) .................................................... 5-7
5.9.3 Loader Elevator Kicker (CYL 2003) ......................................................................... 5-8
5.9.4 Loader and Unloader Elevator Zero Gap (CYL 2004 and 4004) ............................. 5-9
5.9.5 Input/Output Transfer X-Axis (CYL 3004 and 3006) .............................................. 5-10
FlexTRAK-OH Material Handling System IOM Manual Table of Contents
vi © 2023 Nordson Corporation
5.9.6 Unloader Elevator Kicker X-Axis (CYL 4002) ........................................................ 5-11
5.9.7 Unloader Elevator Kicker Z-Axis (CYL 4003) ......................................................... 5-11
5.10 Belt Tensioning Adjustment ................................................................................................ 5-12
5.11 Magazine Gripper Replacement ......................................................................................... 5-13
6 Troubleshooting ............................................................................................................................... 6-1
6.1 Overview ............................................................................................................................... 6-1
6.2 Safety First ............................................................................................................................ 6-1
6.3 Alarm and Recovery .............................................................................................................. 6-1
6.3.1 Main Alarm Error Messages ..................................................................................... 6-2
6.3.2 Common Alarm Error Messages .............................................................................. 6-3
6.3.3 Station 10 – Alarm Error Messages ......................................................................... 6-6
6.3.4 Station 20 – Alarm Error Messages ......................................................................... 6-7
6.3.5 Station 30 – Alarm Error Message ......................................................................... 6-10
6.3.6 Station 40 – Alarm Error Message ......................................................................... 6-13
6.3.7 Station 50 – Alarm Error Message ......................................................................... 6-16
6.3.8 Station 60 – Alarm Error Messages ....................................................................... 6-17
7 Illustrated Parts Lists ....................................................................................................................... 7-1
7.1 Overview ............................................................................................................................... 7-1
7.2 Safety First ............................................................................................................................ 7-1
7.3 Mechanical Parts Lists (Level 1) ........................................................................................... 7-4
7.3.1 Transfer Assembly ................................................................................................... 7-4
7.3.2 Claw Assembly ....................................................................................................... 7-10
7.3.3 Structure and Cover Assembly .............................................................................. 7-11
7.3.4 Magazine Elevator Assembly ................................................................................. 7-12
7.3.5 Lifter Assembly ....................................................................................................... 7-16
7.3.6 Overhead Input Port Assembly .............................................................................. 7-18
7.3.7 Overhead Output Port Assembly ........................................................................... 7-19
7.3.8 Magazine Return Conveyor ................................................................................... 7-22
7.3.9 Conversion Kit ........................................................................................................ 7-23
7.4 Mechanical Parts Lists (Level 2) ......................................................................................... 7-24
7.4.1 Transfer Assembly ................................................................................................. 7-24
7.4.2 Claw Assembly ....................................................................................................... 7-27
7.4.3 Structure and Cover Assembly .............................................................................. 7-29
7.4.4 Magazine Elevator Assembly ................................................................................. 7-32
7.4.5 Lifter Assembly ....................................................................................................... 7-36
7.4.6 Overhead Input Port Assembly .............................................................................. 7-38
7.4.7 Overhead Output Port Assembly ........................................................................... 7-40
7.4.8 Magazine Return Conveyor ................................................................................... 7-42
7.4.9 Conversion Kit ........................................................................................................ 7-43
7.5 Electrical Parts Lists (Level 2) ............................................................................................. 7-45
7.5.1 AC Panel ................................................................................................................ 7-45
7.5.2 DC Panel ................................................................................................................ 7-50
7.5.3 Electrical Unloader Panel ....................................................................................... 7-55
7.5.4 AC and DC Air Flow Vent ....................................................................................... 7-58
7.5.5 Mobile Control Pendant .......................................................................................... 7-59
7.5.6 Main Machine Structure ......................................................................................... 7-60
FlexTRAK-OH Material Handling System IOM Manual Table of Contents
© 2023 Nordson Corporation vii
8 Specifications ................................................................................................................................... 8-1
8.1 Overview ............................................................................................................................... 8-1
8.2 Safety First ............................................................................................................................ 8-1
8.3 Facility Requirements ............................................................................................................ 8-2
8.3.1 Electrical ................................................................................................................... 8-2
8.3.2 Energy Consumption ................................................................................................ 8-2
8.3.3 Pneumatic ................................................................................................................ 8-3
8.3.4 Environment ............................................................................................................. 8-3
8.4 System Dimensions ............................................................................................................... 8-4
8.5 Clearance Distance Requirement ......................................................................................... 8-6
8.5.1 FlexTRAK-OH Plant Clearance ................................................................................ 8-6
8.5.2 Human Body Minimum Clearance ........................................................................... 8-7
8.6 System Block Diagram .......................................................................................................... 8-9
8.7 Pneumatic Diagrams ........................................................................................................... 8-10
8.7.1 Claw Module ........................................................................................................... 8-10
8.7.2 Loader Magazine Port Module ............................................................................... 8-10
8.7.3 Unloader Magazine Port Module ............................................................................ 8-11
8.7.4 Loader Lifter Module .............................................................................................. 8-11
8.7.5 Return Conveyor Module ....................................................................................... 8-11
8.7.6 Unloader Lifter Module ........................................................................................... 8-12