FlexTRAK OH Material Handler Manual.pdf - 第194页

FlexTRAK-OH Material Handli ng System IOM Manual Troubleshoo ting 6-16 © 2023 Nordson C orporation 6.3.7 Station 50 – Ala rm Error Message Table 6-7 Station 50 – Alarm Er ror Mess age No. Alarm Messag e Cause Recovery 1 …

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FlexTRAK-OH Material Handling System IOM Manual Troubleshooting
© 2023 Nordson Corporation 6-15
No. Alarm Message Cause Recovery
21
STN40 Strip Between Unloader
Pinch Wheel And Magazine
(continued)
Station 30 Axis 4
Ensure axis 4: X-axis positions the strip at the
correct unload position. The strip should pass
by more than the pinch wheel outer side (gap
= 3mm).
Pinch Wheel
Ensure pinch wheel does not block the strip
movement.
Magazine
Ensure the magazine position is in the center
of the gripper.
Sensor
Check the following sensor functions:
I010.11 – unloader elevator strip in present
sensor.
I010.12 – unloader elevator strip out present
sensor.
22
STN40 Please Clear Magazine
Before AutoRun: Unloader Elevator
Unloader
elevator z-axis
Remove the magazine from elevator Axis 6:
Z-axis.
Sensor
Check sensor function (I010.04 – unloader
elevator gripper mag present sensor).
23 STN40 Strip Not Present
Strip
a) Rectify any strip orientation that folded out
from the unloader lane slot.
b) Ensure the strip is present inside the
unloader magazine lane.
Sensor
Check sensor function (I010.02 – unloader
elevator strip counting present sensor).
24
STN40 Magazine Not Present On
Gripper: Unloader Elevator
Magazine
Check magazine Axis 6: Z-axis position gap.
Ensure the magazine outer sidewall position is
close to the elevator wall that faces parallel
with the magazine.
Magazine
present sensor
Ensure the elevator magazine present sensor
is on.
Magazine holding
plate – gripper
and loader
Ensure the base plate that holds the magazine
is free from damage and in proper alignment.
25
STN40 Gripper Grip Present Sensor
Fault: Unloader Elevator
Gripper detection
shaft
Ensure the detection shaft can reach the
sensor slot without any obstruction.
Slot sensor
a) Check sensor function (I010.13 – loader
elevator magazine grip).
b) Ensure the slot sensor location and
orientation is correct.
c) Ensure the sensor window can sense the
presence of the gripper detection shaft once
the magazine gripper cylinder is retracted.
26
STN40 Unloader Strip Barcode
Scanner Is Offline
N/A See Table 6-2, Item 6.
FlexTRAK-OH Material Handling System IOM Manual Troubleshooting
6-16 © 2023 Nordson Corporation
6.3.7 Station 50 – Alarm Error Message
Table 6-7 Station 50 – Alarm Error Message
No.
Alarm Message
Cause
Recovery
1 STN50 Machine Starved Time Out N/A See Table 6-2, Item 1(a).
2 STN50 Initialized Time Out N/A See Table 6-2, Item 1(b).
3
CYL5001 Extend Jam: Unloader
Platform Datum Point Cylinder
N/A See Table 6-2, Item 5(a).
4
CYL5001 Retract Jam: Unloader
Platform Datum Point Cylinder
N/A See Table 6-2, Item 5(b).
5
CYL5002 Extend Jam: Unloader
Platform Precisor Cylinder
N/A See Table 6-2, Item 5(a).
6
CYL5002 Retract Jam: Unloader
Platform Precisor Cylinder
N/A See Table 6-2, Item 5(b).
7
CYL5003 Extend Jam: Unloader
Platform
N/A See Table 6-2, Item 5(a).
8
CYL5003 Retract Jam: Unloader
Platform
N/A See Table 6-2, Item 5(b).
9
CYL5004 Extend Jam: Unloader Top
platform Magazine Clamper
N/A See Table 6-2, Item 5(a).
10
CYL5004 Retract Jam: Unloader Top
platform Magazine Clamper
N/A See Table 6-2, Item 5(b).
11
CYL5005 Extend Jam: Unloader
Platform Magazine Pusher
N/A See Table 6-2, Item 5(a).
12
CYL5005 Retract Jam: Unloader
Platform Magazine Pusher
N/A See Table 6-2, Item 5(b).
13
CYL5006 Extend Jam: Unloader
Lifter Top Gripper
N/A See Table 6-2, Item 5(a).
14
CYL5006 Retract Jam: Unloader
Lifter Top Gripper
N/A See Table 6-2, Item 5(b).
15
CYL5007 Extend Jam: Unloader
Lifter Magazine Pusher
N/A See Table 6-2, Item 5(a).
16
CYL5007 Retract Jam: Unloader
Lifter Magazine Pusher
N/A
See Table 6-2, Item 5(b).
17
CYL5008 Extend Jam: Unloader
Lifter Bottom Gripper
N/A See Table 6-2, Item 5(a).
18
CYL5008 Retract Jam: Unloader
Lifter Bottom Gripper
N/A See Table 6-2, Item 5(b).
19
STN50 Axis9 Fault: Unloader Lifter
Motor
N/A See Table 6-2, Item 2.
20
STN50 Axis9 Neg Limit Fault:
Unloader Lifter Motor
N/A See Table 6-2, Item 3(a).
21
STN50 Axis9 Pos Limit Fault:
Unloader Lifter Motor
N/A See Table 6-2, Item 3(b).
22
STN50 Magazine Not Present At Top
Gripper: Unloader Lifter Gripper
Loader –
overhead
conveyor
Place correct treated strip magazine size into
loader – overhead conveyor.
Conveyor
Ensure conveyor is rotated and able to move
the magazine to the magazine stopper
location.
Magazine present
sensor
Check sensor function (I011.03 – unloader top
mag present sensor).
FlexTRAK-OH Material Handling System IOM Manual Troubleshooting
© 2023 Nordson Corporation 6-17
No. Alarm Message Cause Recovery
23
STN50 Magazine Not Present At
Bottom Gripper: Unloader Lifter
Gripper
Loader –
overhead
conveyor
Place correct treated strip magazine size into
loader – overhead conveyor.
Conveyor
Ensure conveyor is rotated and able to move
the magazine until the magazine stopper
location.
Magazine present
sensor
Check sensor function (I011.04 – unloader
bottom mag present sensor).
24
STN50 Please Clear Magazine
Before Auto Run: Unloader Lifter
Unloader lifter
Z-axis
Remove the magazine from lifter axis 9:
Z-axis.
Sensor
Check sensor function (I009.10 – mag present
sensor).
25
STN50 Gripper Bottom Grip Present
Sensor Fault: Unloader Lifter Gripper
Gripper detection
shaft
Ensure the detection shaft can reach the
sensor slot without any obstruction.
Sensor
Check sensor function (I011.10 – unloader
gripper bottom present sensor).
26
STN50 Gripper Top Grip Present
Sensor Fault: Unloader Lifter Gripper
Gripper detection
shaft
Ensure the detection shaft can reach the
sensor slot without any obstruction.
Sensor
Check sensor function (I011.07 – unloader
gripper top present sensor).
27
STN50 Magazine Datum Point
Sensor Fault
Sensor
Check sensor function (I012.12 – magazine
datum point sensor).
6.3.8 Station 60 – Alarm Error Messages
Table 6-8 Station 50 – Alarm Error Messages
No.
Alarm Message
Cause
Recovery
1
CYL6001 Extend Jam: Conveyor
Input Magazine Hold Cylinder
N/A See Table 6-2, Item 5(a).
2
CYL6001 Retract Jam: Conveyor
Input Magazine Hold Cylinder
N/A See Table 6-2, Item 5(b).
3
CYL6002 Extend Jam: Conveyor
Input Magazine Puller
N/A See Table 6-2, Item 5(a).
4
CYL6002 Retract Jam: Conveyor
Input Magazine Puller
N/A See Table 6-2, Item 5(b).
5
CYL6003 Extend Jam: Conveyor
Output Magazine Hold Cylinder
N/A See Table 6-2, Item 5(a).
6
CYL6003 Retract Jam: Conveyor
Output Magazine Hold Cylinder
N/A See Table 6-2, Item 5(b).
7
CYL6004 Extend Jam: Conveyor
Output Magazine Pusher
N/A See Table 6-2, Item 5(a).
8
CYL6004 Retract Jam: Conveyor
Output Magazine Pusher
N/A See Table 6-2, Item 5(b).
9
STN60 Magazine On Conveyor
Timeout
Magazine
Magazine on conveyor more than 20
seconds (default timeout).
Sensor
Magazine sensor does not turn on (I007.12
– mag detect 1 sensor).