FlexTRAK OH Material Handler Manual.pdf - 第6页

FlexTRAK- OH Material H a ndling Sys tem IOM Manual Table of Conte nts iv © 2023 Nordson Corp oration 2.15 Safety In terlocks ........................................................................................ .....…

Table of Contents

1 Introduction ...................................................................................................................................... 1-1

1.1 Overview ............................................................................................................................... 1-1

1.2 Safety First ............................................................................................................................ 1-1

1.3 General Description ............................................................................................................... 1-1

1.4 FlexTRAK-OH Features ........................................................................................................ 1-2

1.4.1 Front View Features ................................................................................................. 1-2

1.4.2 Rear View Features ................................................................................................. 1-4

1.5 Material Handling System (MHS) Components .................................................................... 1-6

1.5.1 Overhead Magazine Loading Port (Stn10) .............................................................. 1-7

1.5.2 Loader Lifter (Stn20) ................................................................................................ 1-7

1.5.3 Strip Loading Buffer (Stn20) ..................................................................................... 1-9

1.5.4 Strip Transfer – Loading (Stn30) ............................................................................ 1-10

1.5.5 Strip Transfer – Claw (Stn30) ................................................................................. 1-11

1.5.6 Overhead Return Conveyor (Stn60) ...................................................................... 1-12

1.5.7 Strip Transfer – Unloading (Stn40) ........................................................................ 1-13

1.5.8 Strip Unloading Buffer (Stn40) ............................................................................... 1-14

1.5.9 Unloader Lifter (Stn50) ........................................................................................... 1-15

1.5.10 Overhead Magazine Unloading Port (Stn50) ......................................................... 1-16

1.6 Strip Dimensions and Identification ..................................................................................... 1-17

1.7 Magazine Dimensions ......................................................................................................... 1-18

1.8 General Operation Flow ...................................................................................................... 1-18

1.8.1 Pre-Production Check ............................................................................................ 1-18

1.8.2 Automatic Overhead Production Process .............................................................. 1-19

1.8.3 Manual Production Process ................................................................................... 1-20

2 Safety ................................................................................................................................................. 2-1

2.1 Overview ............................................................................................................................... 2-1

2.2 Intended Use ......................................................................................................................... 2-2

2.3 Basic Safety Precautions and Practices ............................................................................... 2-2

2.4 Safety of Personnel ............................................................................................................... 2-2

2.5 Material Safety ...................................................................................................................... 2-3

2.6 Preventing Workpiece Damage ............................................................................................ 2-3

2.7 Disposal ................................................................................................................................. 2-3

2.8 Earthquake Precautions ........................................................................................................ 2-3

2.9 Safety Warning Labels .......................................................................................................... 2-4

2.10 Isolator Switch ....................................................................................................................... 2-7

2.11 Emergency Shutdown ........................................................................................................... 2-8

2.11.1 Emergency Shutdown Situations ............................................................................. 2-9

2.11.2 Emergency Shutdown Recovery ............................................................................ 2-10

2.12 Human Machine Interface (HMI) ......................................................................................... 2-10

2.13 Pilot Switch .......................................................................................................................... 2-11

2.14 Ethernet Socket ................................................................................................................... 2-12

FlexTRAK-OH Material Handling System IOM Manual Table of Contents

2.15 Safety Interlocks .................................................................................................................. 2-13

2.16 Light Tower Status Lights .................................................................................................... 2-14

2.17 Air Preparation Unit ............................................................................................................. 2-15

2.18 Foot Pad and Castor Wheel ................................................................................................ 2-16

2.19 Service Shutdown ............................................................................................................... 2-17

2.19.1 Electrical Power Lockout/Tagout ............................................................................ 2-17

2.19.2 Pneumatic Energy Lockout/Tagout ........................................................................ 2-19

3 Installation ........................................................................................................................................ 3-1

3.1 Overview ............................................................................................................................... 3-1

3.2 Safety First ............................................................................................................................ 3-1

3.3 Transporting the FlexTRAK-OH ............................................................................................ 3-1

3.4 Uncrating and Placing the FlexTRAK-OH ............................................................................. 3-2

3.5 Installing the Cables and Tubing ........................................................................................... 3-3

3.5.1 Connecting the Electrical Power .............................................................................. 3-3

3.5.2 Compressed Air and Vacuum Tube ......................................................................... 3-4

3.6 Initial Setup Procedure/Pre-Teaching ................................................................................... 3-4

3.7 Setup Procedures .................................................................................................................. 3-6

3.7.1 Conversion Kit Replacement .................................................................................... 3-6

3.7.2 Magazine Scale Plate Adjustment ......................................................................... 3-16

3.7.3 Magazine Scanner Installation and/or Adjustment (Optional Feature) .................. 3-17

3.7.4 Strip Jam Sensor Installation and/or Adjustment ................................................... 3-21

3.7.5 Fine-tuning the Strip Sensors ................................................................................. 3-22

3.7.6 Fine-tuning the Slot Mapping Sensor ..................................................................... 3-26

3.7.7 Pinch Wheel Setup ................................................................................................. 3-28

3.7.8 Claw Jam Sensitivity Adjustment ........................................................................... 3-31

3.7.9 Loader Kicker Sensitivity Adjustment ..................................................................... 3-34

3.7.10 Unloader Kicker Sensitivity Adjustment ................................................................. 3-36

4 Material Handler Operation ............................................................................................................. 4-1

4.1 Overview ............................................................................................................................... 4-1

4.2 Safety First ............................................................................................................................ 4-1

4.3 System Start-up ..................................................................................................................... 4-1

4.4 Using the Mobile Control Pendant ........................................................................................ 4-2

4.4.1 Pendant Setup .......................................................................................................... 4-2

4.5 User Access Login and Logout ............................................................................................. 4-3

4.6 HMI Data Input/Output Indicators .......................................................................................... 4-4

4.6.1 HMI Data Input Indicators ........................................................................................ 4-4

4.6.2 HMI Data Output Indicators ...................................................................................... 4-5

4.7 Home Screen ........................................................................................................................ 4-6

4.8 Call Recipe Screen ................................................................................................................ 4-7

4.8.1 Recipe 1 ................................................................................................................... 4-8

4.8.2 Recipe Selection ...................................................................................................... 4-8

4.8.3 Recipe Copy ............................................................................................................. 4-9

4.9 Control Screen ...................................................................................................................... 4-9

4.9.1 Plasma Communication ......................................................................................... 4-10

FlexTRAK-OH Material Handling System IOM Manual Table of Contents

4.9.2 Gripper Status ........................................................................................................ 4-10

4.9.3 OHT (Overhead Transfer) Load/Unload Signal ..................................................... 4-11

4.9.4 Magazine Reader ................................................................................................... 4-11

4.9.5 Load/Unload Magazine ID (MID) Reader ............................................................... 4-12

4.9.6 PIO Load Input/Output ........................................................................................... 4-13

4.9.7 PIO Unload Input/Output ........................................................................................ 4-14

4.9.8 Conversion Kit RFID Tag ....................................................................................... 4-15

4.10 General I/O Screen ............................................................................................................. 4-16

4.10.1 Base Input 1 ........................................................................................................... 4-16

4.10.2 Base Input 2 ........................................................................................................... 4-17

4.10.3 Base Output 1 ........................................................................................................ 4-17

4.10.4 Base Output 2 ........................................................................................................ 4-18

4.11 Station Main Menu Layout .................................................................................................. 4-19

4.12 Motor Interface and Control Switch Settings ....................................................................... 4-20

4.12.1 Station 10 ............................................................................................................... 4-21

4.12.2 Station 20 ............................................................................................................... 4-26

4.12.3 Station 30 ............................................................................................................... 4-35

4.12.4 Station 40 ............................................................................................................... 4-42

4.12.5 Station 50 ............................................................................................................... 4-52

4.12.6 Station 60 ............................................................................................................... 4-58

4.13 Operating in Manual Mode .................................................................................................. 4-62

4.14 Operating in Auto Mode ...................................................................................................... 4-62

4.15 Creating a New Recipe ....................................................................................................... 4-62

4.16 Manual Magazine Loading and Unloading .......................................................................... 4-64

4.16.1 Magazine Loading .................................................................................................. 4-64

4.16.2 Magazine Unloading .............................................................................................. 4-67

4.17 Conversion Kit RFID Setup ................................................................................................. 4-69

4.18 Barcode/2D Reader Setup .................................................................................................. 4-71

4.18.1 Magazine ................................................................................................................ 4-71

4.18.2 Strip ........................................................................................................................ 4-71

5 Maintenance ...................................................................................................................................... 5-1

5.1 Overview ............................................................................................................................... 5-1

5.2 Safety First ............................................................................................................................ 5-1

5.3 Hazardous Materials ............................................................................................................. 5-1

5.4 Recordkeeping ...................................................................................................................... 5-1

5.5 General Maintenance and Inspection ................................................................................... 5-2

5.6 Preventive Maintenance Schedule ........................................................................................ 5-3

5.7 Removal and Replacement of Access Panels ...................................................................... 5-4

5.8 Lubrication Requirements ..................................................................................................... 5-5

5.8.1 Lubricating Process .................................................................................................. 5-5

5.9 Common Cylinder Replacement ........................................................................................... 5-6

5.9.1 Loader and Unloader Elevator Gripper (CYL 2001 and 4001) ................................ 5-6

5.9.2 Loader Elevator Pitch Wheel Sensor (CYL 2002) .................................................... 5-7

5.9.3 Loader Elevator Kicker (CYL 2003) ......................................................................... 5-8

5.9.4 Loader and Unloader Elevator Zero Gap (CYL 2004 and 4004) ............................. 5-9

5.9.5 Input/Output Transfer X-Axis (CYL 3004 and 3006) .............................................. 5-10