FlexTRAK OH Material Handler Manual.pdf - 第190页

FlexTRAK-OH Material Handli ng System IOM Manual Troubleshoo ting 6-12 © 2023 Nordson C orporation No. Alarm Messag e Cause Recovery 20 STN30 Strip O ut of Left Plasm a Strip a) Ensure strip is not between the plasma cha…

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FlexTRAK-OH Material Handling System IOM Manual Troubleshooting
© 2023 Nordson Corporation 6-11
No. Alarm Message Cause Recovery
18
STN30 Loader Claw 1 Pos Out
STN30 Loader Claw 2 Pos Out
STN30 Loader Claw 3 Pos Out
STN30 Loader Claw 4 Pos Out
STN30 Loader Claw 5 Pos Out
STN30 Loader Claw 6 Pos Out
STN30 Loader Claw 7 Pos Out
STN30 Loader Claw 8 Pos Out
Loader claw finger
a) Identify loader claw assembly.
b) Ensure loader finger can fully retract
when the claw is in the up position.
c) Ensure finger present switch (flag). is
mounted correctly, no bending or
damages.
d) Ensure a finger flag is present inside the
dedicated finger slot sensor.
e) Ensure the finger stopper position is
correctly set.
Finger linear guide
block
a) Ensure parts can move smoothly.
b) Ensure rail is free from any debris.
Claw up down
components
a) Ensure cylinder and claw mechanism
parts connection is present and correctly
mounted.
b) Ensure cylinder rod can fully extend and
retract.
c) Ensure the claw support bar can turn
smoothly.
d) Ensure the claw support bar and claw
lever pusher are tightened. This lever
should turn the support bar without any
grip loose.
Sensor
Check affected finger sensor function –
loader claw 1 until claw 6 limit sensor
(I007.00 until I007.05).
19
STN30 Unloader Claw 1 Pos Out
STN30 Unloader Claw 2 Pos Out
STN30 Unloader Claw 3 Pos Out
STN30 Unloader Claw 4 Pos Out
STN30 Unloader Claw 5 Pos Out
STN30 Unloader Claw 6 Pos Out
STN30 Unloader Claw 7 Pos Out
STN30 Unloader Claw 8 Pos Out
Loader claw finger
a) Identify unloader claw assembly.
b) Ensure unloader finger can fully retract
when the claw is in up position.
c) Ensure finger present switch (flag) is
mount correctly, no bending or damages.
d) Ensure a finger flag is present inside the
dedicated finger slot sensor.
e) Ensure the finger stopper position is
correctly set.
Finger linear guide
block
a) Ensure parts can move smoothly.
b) Ensure rail is free from any debris.
Claw up down
components
a) Ensure cylinder and claw mechanism
parts connection is present and correctly
mounted.
b) Ensure cylinder rod can fully extend and
retract.
c) Ensure the claw support bar can turn
smoothly.
d) Ensure the claw support bar and claw
lever pusher are tightened. This lever
should turn the support bar without any grip
loose.
Sensor
Check affected finger sensor function –
unloader claw 1 until claw 6 limit sensor
(I009.00 until I009.05).
FlexTRAK-OH Material Handling System IOM Manual Troubleshooting
6-12 © 2023 Nordson Corporation
No. Alarm Message Cause Recovery
20
STN30 Strip Out of Left Plasma
Strip
a) Ensure strip is not between the plasma
chamber (left side border) and untreated
strip transfer lane.
b) Ensure the strip is inside the plasma
chamber lane.
Plasma chamber
boundary
Ensure no strips are present between the
plasma chamber and the transfer buffer
lane.
Sensor
a) Check sensor function (I007.10 – loader
claw strip area present sensor).
b) Ensure the sensor position is mounted
correctly.
c) Ensure sensor items are present and
there are no defects (reflector).
d) Ensure the sensor amplifier setting is
correct.
21 STN30 Strip Out of Right Plasma
Strip
a) Ensure strip is not between the plasma
chamber (right side border) and treated
strip transfer lane.
b) Ensure the strip is inside the plasma
chamber lane.
Plasma chamber
boundary
Ensure no strips are present between the
plasma chamber and the transfer buffer
lane.
Sensor
a) Check sensor function (I007.10 – loader
claw strip area present sensor).
b) Ensure the sensor position is mounted
correctly.
c) Ensure sensor items are present and
there are no defects (reflector).
d) Ensure the sensor amplifier setting is
correct.
22
STN30 Input Transfer Conversion Kit
Lock Present Sen Fault
Unloader lane
conversion kit
locking latch
a) Ensure the lane conversion kit is fully
locked with the loader input transfer.
b) Ensure the locking parts are attached to
the sensor Items.
c) Ensure the gap between the locking latch
and sensor window is correct.
Sensor
Check sensor function (I008.08 – input
transfer conversion kit lock present sensor).
23
STN30 Output Transfer Conversion
Kit Lock Present Sen Fault
Unloader lane
conversion kit
locking latch
a) Ensure the lane conversion kit is fully
locked with the loader input transfer.
b) Ensure the locking parts are attached to
the sensor items.
c) Ensure the gap between the locking latch
and sensor window is correct.
Sensor
Check sensor function (I008.09 – output
transfer conversion kit lock present sensor).
FlexTRAK-OH Material Handling System IOM Manual Troubleshooting
© 2023 Nordson Corporation 6-13
6.3.6 Station 40 – Alarm Error Message
Table 6-6 Station 40 – Alarm Error Message
No.
Alarm Message
Cause
Recovery
1 STN40 Machine Starved Time Out N/A See Table 6-2, Item 1(a).
2 STN40 Initialized Time Out N/A See Table 6-2, Item 1(b).
3
STN40 Axis 5 Fault: Unloader
Elevator Y-Axis
N/A See Table 6-2, Item 2.
4
STN40 Axis 6 Fault: Unloader
Elevator Z-Axis
N/A See Table 6-2, Item 2.
5
STN40 Axis 7 Fault: Unloader
Elevator Pinch Wheel Motor
N/A See Table 6-2, Item 2.
6
STN40 Axis 5 Neg Limit Fault:
Unloader Elevator Y-Axis
N/A See Table 6-2, Item 3(a).
7
STN40 Axis 5 Pos Limit Fault:
Unloader Elevator Y-Axis
N/A See Table 6-2, Item 3(b).
8
STN40 Axis 6 Neg Limit Fault:
Unloader Elevator Z-Axis
N/A See Table 6-2, Item 3(a).
9
STN40 Axis 6 Pos Limit Fault:
Unloader Elevator Z-Axis
N/A See Table 6-2, Item 3(b).
10
STN40 Axis 11 Fault: Unloader
Elevator Strip Holder
N/A See Table 6-2, Item 2.
11
CYL4001 Extend Jam: Unloader
Elevator Gripper
N/A See Table 6-2, Item 5(a).
12
CYL4001 Retract Jam: Unloader
Elevator Gripper
N/A See Table 6-2, Item 5(b).
13
CYL4002 Extend Jam: Unloader
Elevator Kicker Forward/Backward
N/A See Table 6-2, Item 5(a).
14
CYL4002 Retract Jam: Unloader
Elevator Kicker Forward/Backward
N/A See Table 6-2, Item 5(b).
15
CYL4003 Extend Jam: Unloader
Elevator Kicker Up/Down
N/A See Table 6-2, Item 5(a).
16
CYL4003 Retract Jam: Unloader
Elevator Kicker Up/Down
N/A See Table 6-2, Item 5(b).
17
CYL4004 Extend Jam: Unloader
Elevator Zero Gap
N/A See Table 6-2, Item 5(a).
18
CYL4004 Retract Jam: Unloader
Elevator Zero Gap
N/A See Table 6-2, Item 5(b).
19
STN40 Unloader Kicker Not Present
Or Strip Jammed
Unloader kicker
Check strip kicker condition. Ensure there is
no defect in the kicker parts.
Strip
a) Rectify any strip orientation that folded out
from the unloader lane slot.
b) Ensure the strip can move out and signals
the following sensors:
I010.11 – unloader elevator strip in present
sensor.
I010.12 – unloader elevator strip out present
sensor.
Kicker cylinder
a) Check cylinder rod and kicker mounting
bracket.
b) Ensure kicker parts are correctly mounted.
Linear guide and
stopper
a) Ensure the linear guide block can move.