FlexTRAK OH Material Handler Manual.pdf - 第183页

FlexTRAK-OH Material Handli ng System IOM Manual Troubleshoo ting © 2023 Nordson C orporation 6-5 No. Alarm Message Station No. Cause Recovery 5 a) STN ## Cylinder Exten d Jammed b) STN ## Cylinder Retract Jammed All sta…

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FlexTRAK-OH Material Handling System IOM Manual Troubleshooting
6-4 © 2023 Nordson Corporation
No. Alarm Message
Station
No.
Cause Recovery
1
a) STN##
Machine Starved
Time Out
b) STN##
Initialized Time
Out (continued)
Sensor
a) Check the sensor sensing area, location,
orientation, and gap distance for any inaccurate
alignment issues.
b) Check the sensor surface for any foreign debris
or liquid, or damage.
c) Check voltage or amperage status along the
wire to the related sensor.
d) If power is supplied, check the sensor output
signal by placing a metal surface close to the
sensing surface.
e) If power is supplied, but no output signal from
the sensor, contact March for assistance.
f) If no power is supplied, contact March for
assistance.
2
STN## Axis
Fault
All
stations
Axis mechanism parts
Identify axis components such as motor, belt,
gear, and driver.
Motor driver
a) Ensure motor driver is functioning normally and
no extreme heat is produced.
b) Check error code triggered by motor driver
dedicated unit display.
c) Check the alignment of the motor actuator or
mechanism of motor moving area. Ensure
motor is running smoothly and without any
objects present in the station.
d) Check the motor cable. Change the cable if
there is damage to the cable in motor moving
area.
Gears and belt
a) Ensure motor rotating power can handle and
transfer the load smoothly.
b) Ensure the motor is actuated without abnormal
sound.
c) Ensure the belt condition is good, without
excessive wear and tear.
d) Ensure the belt tension is good.
3
a) STN ## Axis
Limit (Neg) Fault
b) STN ## Axis
Limit (Pos) Fault
All
stations
Axis position
Reposition over travel axis back to the home
position in manual mode.
Axis limit sensor
a) Identify the limit sensors slot along the axis
lane.
b) Identify the axis travel flag.
c) Ensure sensor sensing slot or window is clear
from any debris.
d) Ensure the sensor position is correct.
4
Motor Homing Is
Required
All
stations
Axis manual jogging
a) Enter manual mode control.
b) Check motor is clear to move along the axis.
c) Select the target position from the motor task
list, home position.
d) Enable motor actuation.
e) Trigger motor to the target position.
FlexTRAK-OH Material Handling System IOM Manual Troubleshooting
© 2023 Nordson Corporation 6-5
No. Alarm Message
Station
No.
Cause Recovery
5
a) STN ##
Cylinder Extend
Jammed
b) STN ##
Cylinder Retract
Jammed
All
stations
Effected cylinder
####
Identify the fault cylinder ID (such as CYL2001,
CYL2002, etc.) through the mobile pendant and
cylinder location in the particular station.
Jammed part
a) The sensor should trigger output when it
detects the object under its sensing area.
b) Example of jammed parts: pneumatic cylinder
rod position extend or retract.
c) If the cylinder does not successfully
extend/retract toward its designated position,
the flag will not trigger the sensor output when
required by the PLC logic. This will trigger
sensor TIME OUT! error when the affected
sensor response time ends.
d) Identify any jammed/loosen mechanism that
causes the cylinder rod positioning fault. Clear/
rectify the faulty area.
Sensor
a) Check the sensor sensing area, location,
orientation, and gap distance for any inaccurate
alignment issues.
b) Check the sensor surface for any foreign debris
or liquid, or damage.
c) Check voltage or amperage status along the
wire to the related sensor.
d) If power is supplied, check the sensor output
signal by placing a metal surface close to the
sensing surface.
e) If power is supplied, but no output signal from
the sensor, consult with Technical Support for
corrective action.
f) If no power is supplied, consult with Technical
Support for corrective action.
6
Barcode scanner
is offline
All
stations
Barcode device
a) Ensure the barcode device is on.
b) Ensure power and signaling cable is plug into
the PLC communication card.
PLC serial port Ensure the communication port is active.
FlexTRAK-OH Material Handling System IOM Manual Troubleshooting
6-6 © 2023 Nordson Corporation
6.3.3 Station 10 – Alarm Error Messages
Table 6-3 Station 10 – Alarm Error Messages
No.
Alarm Message
Cause
Recovery
1
CYL1001 Extend Jam: Loader
Platform Datum Point Cylinder
N/A See Table 6-2, Item 5(a).
2
CYL1001 Retract Jam: Loader
Platform Datum Point Cylinder
N/A See Table 6-2, Item 5(b).
3
CYL1002 Extend Jam: Loader
Platform Transfer to Lifter Cylinder
N/A See Table 6-2, Item 5(a).
4
CYL1002 Retract Jam: Loader
Platform Transfer to Lifter Cylinder
N/A See Table 6-2, Item 5(b).
5
CYL1003 Extend Jam: Loader
Platform Transfer Cylinder
N/A See Table 6-2, Item 5(a).
6
CYL1003 Retract Jam: Loader
Platform Transfer Cylinder
N/A See Table 6-2, Item 5(b).
7
CYL1004 Extend Jam: Loader Lifter
Top Gripper
N/A See Table 6-2, Item 5(a).
8
CYL1004 Retract Jam: Loader Lifter
Top Gripper
N/A See Table 6-2, Item 5(b).
9
CYL1005 Extend Jam: Loader Lifter
Bottom Gripper
N/A See Table 6-2, Item 5(a).
10
CYL1005 Retract Jam: Loader Lifter
Bottom Gripper
N/A See Table 6-2, Item 5(b).
11
CYL1006 Extend Jam: Loader Lifter
Strip Pusher
N/A See Table 6-2, Item 5(a).
12
CYL1006 Retract Jam: Loader Lifter
Strip Pusher
N/A See Table 6-2, Item 5(b).
13
STN10 Axis 8 Fault: Loader Lifter
Motor
N/A Refer See Table 6-2, Item 2.
14
STN10 Axis 8 Neg Limit Fault:
Loader Lifter Motor
N/A Refer See Table 6-2, Item 3(a).
15
STN10 Axis 8 Pos Limit Fault:
Loader Lifter Motor
N/A Refer See Table 6-2, Item 3(b).
16
STN10 Magazine Not Present at
Bottom Gripper: Loader Lifter
Loader – overhead
conveyor
Place correct untreated strip magazine size
into loader – overhead conveyor.
Conveyor
Ensure conveyor is rotated and able to
move the magazine until the magazine
stopper location.
Magazine present
sensor
Check sensor function (I006.04 – loader
bottom mag present sensor).
17
STN10 Loader Strip Barcode
Scanner Is Offline
N/A Refer See Table 6-2, Item 6.
18
STN10 Magazine Not Present At Top
Gripper: Loader Lifter
Loader – overhead
conveyor
Place correct untreated strip magazine size
into loader – overhead conveyor.
Conveyor
Ensure conveyor is rotated and able to
move the magazine until the magazine
stopper location.
Magazine present
sensor
Check sensor function (I006.03 – loader top
mag present sensor).