FlexTRAK OH Material Handler Manual.pdf - 第187页

FlexTRAK-OH Material Handli ng System IOM Manual Troubleshoo ting © 2023 Nordson C orporation 6-9 No. Alarm Message Cause Recovery 24 STN20 Strip B etween Loader Pinch Wheel And Magazine (continued) c) Ensure the strip i…

FlexTRAK-OH Material Handling System IOM Manual Troubleshooting

No. Alarm Message Cause Recovery

CYL2004 Extend Jam: Loader Elevator Zero

Gap

N/A See Table 6-2, Item 5(a).

CYL2004 Retract Jam: Loader Elevator

Zero Gap

N/A See Table 6-2, Item 5(b).

21 STN20 Strip Transfer In Not Completed

Strip

a) Ensure no strip is out of the magazine.

b) Ensure strip cam move and is detected by

the strip in and strip out sensors.

Sensor Check strip in and strip out sensors function.

STN20 Loader Kicker Not Present Or Strip

Jammed

Loader

kicker

Check the strip kicker condition. Ensure no

defect in the kicker parts.

Strip

Rectify any strip orientation that folded out

from the magazine slot.

Loader

kicker motor

Ensure axis 10: x-axis has actuated the

kicker at the correct position. The kicker and

the magazine gap should result in 5 mm.

Cylinder

Check the cylinder rod and the kicker

mounting bracket. Ensure the kicker parts

are correctly mounted.

Sensor Check sensor and sensor switch flag.

23 STN20 Strip Jammed

Strip

a) Identify jammed strip locations.

b) Rectify the jammed strip or clear any

obstruction.

c) Ensure the strip is clear from any

damage.

d) Ensure the strip is move and pass both

strip sensors.

Y-axis

position

a) Ensure axis 1: Y-axis is positioning the

magazine at the center of the strip lane.

b) Ensure the strip is transferred at the

center of the lane.

c) Ensure the Y-axis components are

moving smoothly.

Pinch wheel

Ensure pinch wheel does not block the strip

movement.

Strip lane

a) Ensure no obstruction along the lane.

b) Ensure correct lane conversion is used.

Strip claw

Ensure strip transfer in claw does not block

the strip.

Strip sensor

a) When pinch wheel is down and has been

rolling for a few seconds, ensure the strip

in present sensor is On. The sensor turns

off when no strip is detected under the

sensor (e.g. stuck inside pinch wheel).

Open the guard door to manually remove

the strip.

b) When pinch wheel is down and has been

rolling for a few seconds, ensure the strip

out present sensor is Off. The sensor

turns on when a strip is detected under

the sensor (e.g. stuck inside pinch wheel).

Open the guard door to manually remove

the strip.

STN20 Strip Between Loader Pinch Wheel

And Magazine

Strip

a) Identify jammed strip location.

b) Rectify the jammed strip or clear any

obstruction.

FlexTRAK-OH Material Handling System IOM Manual Troubleshooting

No. Alarm Message Cause Recovery

STN20 Strip Between Loader Pinch Wheel

And Magazine (continued)

c) Ensure the strip is clear from any

damage.

Y-axis

position

a) Ensure axis 1: Y-axis positions the

magazine at the center of the strip lane.

b) Ensure the strip is transferred at the

center of the lane.

c) Ensure the Y-axis components are

moving smoothly.

Pinch wheel

Ensure pinch wheel does not block the strip

movement.

STN20 Please Clear Elevator Magazine

Before AutoRun

Loader

elevator Z-

axis

Remove the magazine from elevator axis 2:

Z-axis.

STN20 Magazine Not Present On Gripper:

Loader Elevator

Magazine

a) Check the magazine axis 2: Z-axis

position gap.

b) Ensure the magazine outer sidewall

position is close to the elevator wall that

faces parallel with the magazine.

Magazine

present

sensor

Ensure the elevator magazine present

sensor is on.

Magazine

holding plate

– gripper

and loader

Ensure the base plate that holds the

magazine is free from damage and in good

alignment.

STN20 Gripper Grip Present Sensor Fault:

Loader Elevator

Gripper

detection

shaft

a) Identify the gripper shaft location at the

gripper detection shaft.

b) Ensure the detection shaft can reach

sensor slot without any obstruction.

Slot map

sensor

a) Ensure location and orientation of slot

sensor is correct.

b) Ensure the sensor window can sense the

presence of the gripper detection shaft

once the magazine gripper cylinder is

retracted.

STN20 Strip Missing / Kick Missed

Strip

a) Identify jammed strip locations.

b) Ensure the strip is present in magazine

slot.

c) Rectify the jammed strip or clear any

obstruction.

d) Ensure the strip is moving and passes

both strip sensors.

Strip sensor

Strip present sensor does not turn on when

strip passes through the sensor. To solve

this, ensure strip sensor is present before

the pinch wheel position. When the kicker is

extended, strip should be transferred and

successfully detected.

Y-axis

position

a) Ensure axis 1: Y-axis positions the

magazine at the center of the strip lane.

b) Ensure the strip is transferred to the

center of the lane.

c) Ensure the Y-axis components are

moving smoothly.

Pinch wheel

Ensure the pinch wheel does not block the

strip movement.

FlexTRAK-OH Material Handling System IOM Manual Troubleshooting

No. Alarm Message Cause Recovery

STN20 Strip Missing / Kick Missed

(continued)

Strip lane

a) Ensure no obstruction along the lane.

b) Ensure correct lane conversion is used.

Strip claw

Ensure strip transfer in claw does not block

the strip.

Slot map

sensor

Slot map sensor detected a strip in

magazine, but physically there is no strip

present in the magazine. To solve this,

delete "extra" detected strip from plasma

HMI screen by selecting the kicker that is

kicking on that particular slot to continue

machine process.

6.3.5 Station 30 – Alarm Error Message

Table 6-5 Station 30 – Alarm Error Message

No.

Alarm Message

Cause

Recovery

1 STN30 Machine Starved Time Out N/A See Table 6-2, Item 1(a).

2 STN30 Initialized Time Out N/A See Table 6-2, Item 1(b).

3 STN30 Axis 4 Fault: Claw Motor N/A See Table 6-2, Item 2.

STN30 Axis 4 Neg Limit Fault: Claw

Motor

N/A See Table 6-2, Item 3(a).

STN30 Axis 4 Pos Limit Fault: Claw

Motor

N/A See Table 6-2, Item 3(b).

6 CYL3001 Extend Jam: Loader Claw N/A See Table 6-2, Item 5(a).

7 CYL3001 Retract Jam: Loader Claw N/A See Table 6-2, Item 5(b).

CYL3002 Extend Jam: Unloader

Claw

N/A See Table 6-2, Item 5(a).

CYL3002 Retract Jam: Unloader

Claw

N/A See Table 6-2, Item 5(b).

CYL3003 Extend Jam: Input Buffer

Plate Up/Down

N/A See Table 6-2, Item 5(a).

CYL3003 Retract Jam: Input Buffer

Plate Up/Down

N/A See Table 6-2, Item 5(b).

CYL3004 Extend Jam: Input Buffer

Plate

N/A See Table 6-2, Item 5(a).

CYL3004 Retract Jam: Input Buffer

Plate

N/A See Table 6-2, Item 5(b).

CYL3005 Extend Jam: Output Buffer

Plate Up/Down

N/A See Table 6-2, Item 5(a).

CYL3005 Retract Jam: Output Buffer

Plate Up/Down

N/A See Table 6-2, Item 5(b).

CYL3006 Extend Jam: Output Buffer

Plate

N/A See Table 6-2, Item 5(a).

CYL3006 Retract Jam: Output Buffer

Plate

N/A See Table 6-2, Item 5(b).