FlexTRAK OH Material Handler Manual.pdf - 第189页

FlexTRAK-OH Material Handli ng System IOM Manual Troubleshoo ting © 2023 Nordson C orporation 6-11 No. Alarm Messag e Cause Recovery 18 STN30 Loader Cl aw 1 Pos Out STN30 Loader Cl aw 2 Pos Out STN30 Loader Cl aw 3 Pos O…

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FlexTRAK-OH Material Handling System IOM Manual Troubleshooting
6-10 © 2023 Nordson Corporation
No. Alarm Message Cause Recovery
28
STN20 Strip Missing / Kick Missed
(continued)
Strip lane
a) Ensure no obstruction along the lane.
b) Ensure correct lane conversion is used.
Strip claw
Ensure strip transfer in claw does not block
the strip.
Slot map
sensor
Slot map sensor detected a strip in
magazine, but physically there is no strip
present in the magazine. To solve this,
delete "extra" detected strip from plasma
HMI screen by selecting the kicker that is
kicking on that particular slot to continue
machine process.
6.3.5 Station 30 – Alarm Error Message
Table 6-5 Station 30 – Alarm Error Message
No.
Alarm Message
Cause
Recovery
1 STN30 Machine Starved Time Out N/A See Table 6-2, Item 1(a).
2 STN30 Initialized Time Out N/A See Table 6-2, Item 1(b).
3 STN30 Axis 4 Fault: Claw Motor N/A See Table 6-2, Item 2.
4
STN30 Axis 4 Neg Limit Fault: Claw
Motor
N/A See Table 6-2, Item 3(a).
5
STN30 Axis 4 Pos Limit Fault: Claw
Motor
N/A See Table 6-2, Item 3(b).
6 CYL3001 Extend Jam: Loader Claw N/A See Table 6-2, Item 5(a).
7 CYL3001 Retract Jam: Loader Claw N/A See Table 6-2, Item 5(b).
8
CYL3002 Extend Jam: Unloader
Claw
N/A See Table 6-2, Item 5(a).
9
CYL3002 Retract Jam: Unloader
Claw
N/A See Table 6-2, Item 5(b).
10
CYL3003 Extend Jam: Input Buffer
Plate Up/Down
N/A See Table 6-2, Item 5(a).
11
CYL3003 Retract Jam: Input Buffer
Plate Up/Down
N/A See Table 6-2, Item 5(b).
12
CYL3004 Extend Jam: Input Buffer
Plate
N/A See Table 6-2, Item 5(a).
13
CYL3004 Retract Jam: Input Buffer
Plate
N/A See Table 6-2, Item 5(b).
14
CYL3005 Extend Jam: Output Buffer
Plate Up/Down
N/A See Table 6-2, Item 5(a).
15
CYL3005 Retract Jam: Output Buffer
Plate Up/Down
N/A See Table 6-2, Item 5(b).
16
CYL3006 Extend Jam: Output Buffer
Plate
N/A See Table 6-2, Item 5(a).
17
CYL3006 Retract Jam: Output Buffer
Plate
N/A See Table 6-2, Item 5(b).
FlexTRAK-OH Material Handling System IOM Manual Troubleshooting
© 2023 Nordson Corporation 6-11
No. Alarm Message Cause Recovery
18
STN30 Loader Claw 1 Pos Out
STN30 Loader Claw 2 Pos Out
STN30 Loader Claw 3 Pos Out
STN30 Loader Claw 4 Pos Out
STN30 Loader Claw 5 Pos Out
STN30 Loader Claw 6 Pos Out
STN30 Loader Claw 7 Pos Out
STN30 Loader Claw 8 Pos Out
Loader claw finger
a) Identify loader claw assembly.
b) Ensure loader finger can fully retract
when the claw is in the up position.
c) Ensure finger present switch (flag). is
mounted correctly, no bending or
damages.
d) Ensure a finger flag is present inside the
dedicated finger slot sensor.
e) Ensure the finger stopper position is
correctly set.
Finger linear guide
block
a) Ensure parts can move smoothly.
b) Ensure rail is free from any debris.
Claw up down
components
a) Ensure cylinder and claw mechanism
parts connection is present and correctly
mounted.
b) Ensure cylinder rod can fully extend and
retract.
c) Ensure the claw support bar can turn
smoothly.
d) Ensure the claw support bar and claw
lever pusher are tightened. This lever
should turn the support bar without any
grip loose.
Sensor
Check affected finger sensor function –
loader claw 1 until claw 6 limit sensor
(I007.00 until I007.05).
19
STN30 Unloader Claw 1 Pos Out
STN30 Unloader Claw 2 Pos Out
STN30 Unloader Claw 3 Pos Out
STN30 Unloader Claw 4 Pos Out
STN30 Unloader Claw 5 Pos Out
STN30 Unloader Claw 6 Pos Out
STN30 Unloader Claw 7 Pos Out
STN30 Unloader Claw 8 Pos Out
Loader claw finger
a) Identify unloader claw assembly.
b) Ensure unloader finger can fully retract
when the claw is in up position.
c) Ensure finger present switch (flag) is
mount correctly, no bending or damages.
d) Ensure a finger flag is present inside the
dedicated finger slot sensor.
e) Ensure the finger stopper position is
correctly set.
Finger linear guide
block
a) Ensure parts can move smoothly.
b) Ensure rail is free from any debris.
Claw up down
components
a) Ensure cylinder and claw mechanism
parts connection is present and correctly
mounted.
b) Ensure cylinder rod can fully extend and
retract.
c) Ensure the claw support bar can turn
smoothly.
d) Ensure the claw support bar and claw
lever pusher are tightened. This lever
should turn the support bar without any grip
loose.
Sensor
Check affected finger sensor function –
unloader claw 1 until claw 6 limit sensor
(I009.00 until I009.05).
FlexTRAK-OH Material Handling System IOM Manual Troubleshooting
6-12 © 2023 Nordson Corporation
No. Alarm Message Cause Recovery
20
STN30 Strip Out of Left Plasma
Strip
a) Ensure strip is not between the plasma
chamber (left side border) and untreated
strip transfer lane.
b) Ensure the strip is inside the plasma
chamber lane.
Plasma chamber
boundary
Ensure no strips are present between the
plasma chamber and the transfer buffer
lane.
Sensor
a) Check sensor function (I007.10 – loader
claw strip area present sensor).
b) Ensure the sensor position is mounted
correctly.
c) Ensure sensor items are present and
there are no defects (reflector).
d) Ensure the sensor amplifier setting is
correct.
21 STN30 Strip Out of Right Plasma
Strip
a) Ensure strip is not between the plasma
chamber (right side border) and treated
strip transfer lane.
b) Ensure the strip is inside the plasma
chamber lane.
Plasma chamber
boundary
Ensure no strips are present between the
plasma chamber and the transfer buffer
lane.
Sensor
a) Check sensor function (I007.10 – loader
claw strip area present sensor).
b) Ensure the sensor position is mounted
correctly.
c) Ensure sensor items are present and
there are no defects (reflector).
d) Ensure the sensor amplifier setting is
correct.
22
STN30 Input Transfer Conversion Kit
Lock Present Sen Fault
Unloader lane
conversion kit
locking latch
a) Ensure the lane conversion kit is fully
locked with the loader input transfer.
b) Ensure the locking parts are attached to
the sensor Items.
c) Ensure the gap between the locking latch
and sensor window is correct.
Sensor
Check sensor function (I008.08 – input
transfer conversion kit lock present sensor).
23
STN30 Output Transfer Conversion
Kit Lock Present Sen Fault
Unloader lane
conversion kit
locking latch
a) Ensure the lane conversion kit is fully
locked with the loader input transfer.
b) Ensure the locking parts are attached to
the sensor items.
c) Ensure the gap between the locking latch
and sensor window is correct.
Sensor
Check sensor function (I008.09 – output
transfer conversion kit lock present sensor).