FlexTRAK OH Material Handler Manual.pdf - 第5页

© 2023 Nordson C orporation iii Table of Contents 1 Introduction .................................................. ...................................................... .............................. 1-1 1.1 Overview .…

Manual Conventions

Bold Text Plasma system labels, buttons and switches, and software menu selections and

commands appear in

this text style.

(Bracketed Text) (Bracketed Text) indicates a single key or key combination to press on a

computer keyboard, such as (Enter) or (Alt + Tab).

Text > Text Refers to a series of menu bar commands in the March HMI software.

DANGER!

Personnel Safety Danger. This symbol appears in a shaded text block to warn

you about actions that will cause serious injury or death to personnel.

WARNING!

Personnel Safety Warning. This symbol appears in a shaded text block to warn

you about actions that could cause personal injury or death.

CAUTION! Property Damage Caution. This symbol appears in a shaded text block to warn

you about actions that could cause serious damage to the machinery, software,

parts being processed, and facilities.

 NOTE

This symbol appears next to helpful information relating to text that precedes it, or

information you must know before proceeding.

TIP

This symbol appears next to a timesaving or technique tip.

Table of Contents

1 Introduction ...................................................................................................................................... 1-1

1.1 Overview ............................................................................................................................... 1-1

1.2 Safety First ............................................................................................................................ 1-1

1.3 General Description ............................................................................................................... 1-1

1.4 FlexTRAK-OH Features ........................................................................................................ 1-2

1.4.1 Front View Features ................................................................................................. 1-2

1.4.2 Rear View Features ................................................................................................. 1-4

1.5 Material Handling System (MHS) Components .................................................................... 1-6

1.5.1 Overhead Magazine Loading Port (Stn10) .............................................................. 1-7

1.5.2 Loader Lifter (Stn20) ................................................................................................ 1-7

1.5.3 Strip Loading Buffer (Stn20) ..................................................................................... 1-9

1.5.4 Strip Transfer – Loading (Stn30) ............................................................................ 1-10

1.5.5 Strip Transfer – Claw (Stn30) ................................................................................. 1-11

1.5.6 Overhead Return Conveyor (Stn60) ...................................................................... 1-12

1.5.7 Strip Transfer – Unloading (Stn40) ........................................................................ 1-13

1.5.8 Strip Unloading Buffer (Stn40) ............................................................................... 1-14

1.5.9 Unloader Lifter (Stn50) ........................................................................................... 1-15

1.5.10 Overhead Magazine Unloading Port (Stn50) ......................................................... 1-16

1.6 Strip Dimensions and Identification ..................................................................................... 1-17

1.7 Magazine Dimensions ......................................................................................................... 1-18

1.8 General Operation Flow ...................................................................................................... 1-18

1.8.1 Pre-Production Check ............................................................................................ 1-18

1.8.2 Automatic Overhead Production Process .............................................................. 1-19

1.8.3 Manual Production Process ................................................................................... 1-20

2 Safety ................................................................................................................................................. 2-1

2.1 Overview ............................................................................................................................... 2-1

2.2 Intended Use ......................................................................................................................... 2-2

2.3 Basic Safety Precautions and Practices ............................................................................... 2-2

2.4 Safety of Personnel ............................................................................................................... 2-2

2.5 Material Safety ...................................................................................................................... 2-3

2.6 Preventing Workpiece Damage ............................................................................................ 2-3

2.7 Disposal ................................................................................................................................. 2-3

2.8 Earthquake Precautions ........................................................................................................ 2-3

2.9 Safety Warning Labels .......................................................................................................... 2-4

2.10 Isolator Switch ....................................................................................................................... 2-7

2.11 Emergency Shutdown ........................................................................................................... 2-8

2.11.1 Emergency Shutdown Situations ............................................................................. 2-9

2.11.2 Emergency Shutdown Recovery ............................................................................ 2-10

2.12 Human Machine Interface (HMI) ......................................................................................... 2-10

2.13 Pilot Switch .......................................................................................................................... 2-11

2.14 Ethernet Socket ................................................................................................................... 2-12

FlexTRAK-OH Material Handling System IOM Manual Table of Contents

2.15 Safety Interlocks .................................................................................................................. 2-13

2.16 Light Tower Status Lights .................................................................................................... 2-14

2.17 Air Preparation Unit ............................................................................................................. 2-15

2.18 Foot Pad and Castor Wheel ................................................................................................ 2-16

2.19 Service Shutdown ............................................................................................................... 2-17

2.19.1 Electrical Power Lockout/Tagout ............................................................................ 2-17

2.19.2 Pneumatic Energy Lockout/Tagout ........................................................................ 2-19

3 Installation ........................................................................................................................................ 3-1

3.1 Overview ............................................................................................................................... 3-1

3.2 Safety First ............................................................................................................................ 3-1

3.3 Transporting the FlexTRAK-OH ............................................................................................ 3-1

3.4 Uncrating and Placing the FlexTRAK-OH ............................................................................. 3-2

3.5 Installing the Cables and Tubing ........................................................................................... 3-3

3.5.1 Connecting the Electrical Power .............................................................................. 3-3

3.5.2 Compressed Air and Vacuum Tube ......................................................................... 3-4

3.6 Initial Setup Procedure/Pre-Teaching ................................................................................... 3-4

3.7 Setup Procedures .................................................................................................................. 3-6

3.7.1 Conversion Kit Replacement .................................................................................... 3-6

3.7.2 Magazine Scale Plate Adjustment ......................................................................... 3-16

3.7.3 Magazine Scanner Installation and/or Adjustment (Optional Feature) .................. 3-17

3.7.4 Strip Jam Sensor Installation and/or Adjustment ................................................... 3-21

3.7.5 Fine-tuning the Strip Sensors ................................................................................. 3-22

3.7.6 Fine-tuning the Slot Mapping Sensor ..................................................................... 3-26

3.7.7 Pinch Wheel Setup ................................................................................................. 3-28

3.7.8 Claw Jam Sensitivity Adjustment ........................................................................... 3-31

3.7.9 Loader Kicker Sensitivity Adjustment ..................................................................... 3-34

3.7.10 Unloader Kicker Sensitivity Adjustment ................................................................. 3-36

4 Material Handler Operation ............................................................................................................. 4-1

4.1 Overview ............................................................................................................................... 4-1

4.2 Safety First ............................................................................................................................ 4-1

4.3 System Start-up ..................................................................................................................... 4-1

4.4 Using the Mobile Control Pendant ........................................................................................ 4-2

4.4.1 Pendant Setup .......................................................................................................... 4-2

4.5 User Access Login and Logout ............................................................................................. 4-3

4.6 HMI Data Input/Output Indicators .......................................................................................... 4-4

4.6.1 HMI Data Input Indicators ........................................................................................ 4-4

4.6.2 HMI Data Output Indicators ...................................................................................... 4-5

4.7 Home Screen ........................................................................................................................ 4-6

4.8 Call Recipe Screen ................................................................................................................ 4-7

4.8.1 Recipe 1 ................................................................................................................... 4-8

4.8.2 Recipe Selection ...................................................................................................... 4-8

4.8.3 Recipe Copy ............................................................................................................. 4-9

4.9 Control Screen ...................................................................................................................... 4-9

4.9.1 Plasma Communication ......................................................................................... 4-10