FlexTRAK OH Material Handler Manual.pdf - 第186页

FlexTRAK-OH Material Handli ng System IOM Manual Troubleshoo ti ng 6-8 © 2023 Nordson C orporation No. Alarm Message Cause Recovery 19 CYL2004 Exte nd Jam: Loader Elevator Zero Gap N/A See Tabl e 6 -2 , Item 5(a) . 20 CY…

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FlexTRAK-OH Material Handling System IOM Manual Troubleshooting
© 2023 Nordson Corporation 6-7
No. Alarm Message Cause Recovery
19
STN10 Please Clear Magazine
Before Auto Run: Loader Lifter
Loader lifter z-axis
Remove the magazine from lifter axis 8:
Z-axis.
Sensor
Check sensor function (I005.03 – mag
present sensor).
20
STN10 Gripper Top Grip Present
Sensor Fault: Loader Lifter
Gripper detection
shaft
Ensure the detection shaft can reach the
sensor slot without any obstruction.
Sensor
Check sensor function (I006.01 – loader
gripper top present sensor).
21
STN10 Gripper Bottom Grip Present
Sensor Fault: Loader Lifter
Gripper detection
shaft
Ensure the detection shaft can reach the
sensor slot without any obstruction.
Sensor
Check sensor function (I006.02 – loader
gripper bottom present sensor).
22
STN10 Magazine Datum Out Of
Position
Sensor
Check sensor function (I005.04 – magazine
datum point sensor).
6.3.4 Station 20 – Alarm Error Messages
Table 6-4 Station 20 – Alarm Error Messages
No. Alarm Message Cause Recovery
1 STN20 Machine Starved Time Out N/A See Table 6-2, Item 1(a).
2 STN20 Initialized Time Out N/A See Table 6-2, Item 1(b).
3 STN20 Axis 1 Fault: Loader Elevator Y-Axis N/A See Table 6-2, Item 2.
4 STN20 Axis 2 Fault: Loader Elevator Z-Axis N/A See Table 6-2, Item 2.
5
STN20 Axis 3 Fault: Loader Elevator Pinch
Wheel Motor
N/A See Table 6-2, Item 2.
6
STN20 Axis 1 Neg Limit Fault: Loader
Elevator Y-Axis
N/A See Table 6-2, Item 3(a).
7
STN20 Axis 1 Pos Limit Fault: Loader
Elevator Y-Axis
N/A See Table 6-2, Item 3(b).
8
STN20 Axis 2 Neg Limit Fault: Loader
Elevator Z-Axis
N/A See Table 6-2, Item 3(a).
9
STN20 Axis 2 Pos Limit Fault: Loader
Elevator Z-Axis
N/A See Table 6-2, Item 3(b)
10
STN20 Axis 3 Neg Limit Fault: Loader
Elevator Pinch Wheel Motor
N/A See Table 6-2, Item 3(a).
11
STN20 Axis 3 Pos Limit Fault: Loader
Elevator Pinch Wheel Motor
N/A See Table 6-2, Item 3(b).
12
STN20 Axis 10 Fault: Loader Elevator
Kicker
N/A See Table 6-2, Item 2.
13
CYL2001 Extend Jam: Loader Elevator
Gripper
N/A See Table 6-2, Item 5(a).
14
CYL2001 Retract Jam: Loader Elevator
Gripper
N/A See Table 6-2, Item 5(b).
15
CYL2002 Extend Jam: Loader Elevator
Pinch Wheel Sensor Cylinder
N/A See Table 6-2, Item 5(a).
16
CYL2002 Retract Jam: Loader Elevator
Pinch Wheel Sensor Cylinder
N/A See Table 6-2, Item 5(b).
17
CYL2003 Extend Jam: Loader Elevator
Kicker
N/A See Table 6-2, Item 5(a).
18
CYL2003 Retract Jam: Loader Elevator
Kicker
N/A See Table 6-2, Item 5(b).
FlexTRAK-OH Material Handling System IOM Manual Troubleshooting
6-8 © 2023 Nordson Corporation
No. Alarm Message Cause Recovery
19
CYL2004 Extend Jam: Loader Elevator Zero
Gap
N/A See Table 6-2, Item 5(a).
20
CYL2004 Retract Jam: Loader Elevator
Zero Gap
N/A See Table 6-2, Item 5(b).
21 STN20 Strip Transfer In Not Completed
Strip
a) Ensure no strip is out of the magazine.
b) Ensure strip cam move and is detected by
the strip in and strip out sensors.
Sensor Check strip in and strip out sensors function.
22
STN20 Loader Kicker Not Present Or Strip
Jammed
Loader
kicker
Check the strip kicker condition. Ensure no
defect in the kicker parts.
Strip
Rectify any strip orientation that folded out
from the magazine slot.
Loader
kicker motor
Ensure axis 10: x-axis has actuated the
kicker at the correct position. The kicker and
the magazine gap should result in 5 mm.
Cylinder
Check the cylinder rod and the kicker
mounting bracket. Ensure the kicker parts
are correctly mounted.
Sensor Check sensor and sensor switch flag.
23 STN20 Strip Jammed
Strip
a) Identify jammed strip locations.
b) Rectify the jammed strip or clear any
obstruction.
c) Ensure the strip is clear from any
damage.
d) Ensure the strip is move and pass both
strip sensors.
Y-axis
position
a) Ensure axis 1: Y-axis is positioning the
magazine at the center of the strip lane.
b) Ensure the strip is transferred at the
center of the lane.
c) Ensure the Y-axis components are
moving smoothly.
Pinch wheel
Ensure pinch wheel does not block the strip
movement.
Strip lane
a) Ensure no obstruction along the lane.
b) Ensure correct lane conversion is used.
Strip claw
Ensure strip transfer in claw does not block
the strip.
Strip sensor
a) When pinch wheel is down and has been
rolling for a few seconds, ensure the strip
in present sensor is On. The sensor turns
off when no strip is detected under the
sensor (e.g. stuck inside pinch wheel).
Open the guard door to manually remove
the strip.
b) When pinch wheel is down and has been
rolling for a few seconds, ensure the strip
out present sensor is Off. The sensor
turns on when a strip is detected under
the sensor (e.g. stuck inside pinch wheel).
Open the guard door to manually remove
the strip.
24
STN20 Strip Between Loader Pinch Wheel
And Magazine
Strip
a) Identify jammed strip location.
b) Rectify the jammed strip or clear any
obstruction.
FlexTRAK-OH Material Handling System IOM Manual Troubleshooting
© 2023 Nordson Corporation 6-9
No. Alarm Message Cause Recovery
24
STN20 Strip Between Loader Pinch Wheel
And Magazine (continued)
c) Ensure the strip is clear from any
damage.
Y-axis
position
a) Ensure axis 1: Y-axis positions the
magazine at the center of the strip lane.
b) Ensure the strip is transferred at the
center of the lane.
c) Ensure the Y-axis components are
moving smoothly.
Pinch wheel
Ensure pinch wheel does not block the strip
movement.
25
STN20 Please Clear Elevator Magazine
Before AutoRun
Loader
elevator Z-
axis
Remove the magazine from elevator axis 2:
Z-axis.
26
STN20 Magazine Not Present On Gripper:
Loader Elevator
Magazine
a) Check the magazine axis 2: Z-axis
position gap.
b) Ensure the magazine outer sidewall
position is close to the elevator wall that
faces parallel with the magazine.
Magazine
present
sensor
Ensure the elevator magazine present
sensor is on.
Magazine
holding plate
– gripper
and loader
Ensure the base plate that holds the
magazine is free from damage and in good
alignment.
27
STN20 Gripper Grip Present Sensor Fault:
Loader Elevator
Gripper
detection
shaft
a) Identify the gripper shaft location at the
gripper detection shaft.
b) Ensure the detection shaft can reach
sensor slot without any obstruction.
Slot map
sensor
a) Ensure location and orientation of slot
sensor is correct.
b) Ensure the sensor window can sense the
presence of the gripper detection shaft
once the magazine gripper cylinder is
retracted.
28
STN20 Strip Missing / Kick Missed
Strip
a) Identify jammed strip locations.
b) Ensure the strip is present in magazine
slot.
c) Rectify the jammed strip or clear any
obstruction.
d) Ensure the strip is moving and passes
both strip sensors.
Strip sensor
Strip present sensor does not turn on when
strip passes through the sensor. To solve
this, ensure strip sensor is present before
the pinch wheel position. When the kicker is
extended, strip should be transferred and
successfully detected.
Y-axis
position
a) Ensure axis 1: Y-axis positions the
magazine at the center of the strip lane.
b) Ensure the strip is transferred to the
center of the lane.
c) Ensure the Y-axis components are
moving smoothly.
Pinch wheel
Ensure the pinch wheel does not block the
strip movement.