FlexTRAK OH Material Handler Manual.pdf - 第184页

FlexTRAK-OH Material Handli ng System IOM Manual Troubleshoo ting 6-6 © 2023 Nordson C orporation 6.3.3 Station 10 – Ala rm Error Message s Table 6-3 Station 10 – Alar m Erro r Messa ge s No. Alarm Messag e Cause Recover…

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FlexTRAK-OH Material Handling System IOM Manual Troubleshooting
© 2023 Nordson Corporation 6-5
No. Alarm Message
Station
No.
Cause Recovery
5
a) STN ##
Cylinder Extend
Jammed
b) STN ##
Cylinder Retract
Jammed
All
stations
Effected cylinder
####
Identify the fault cylinder ID (such as CYL2001,
CYL2002, etc.) through the mobile pendant and
cylinder location in the particular station.
Jammed part
a) The sensor should trigger output when it
detects the object under its sensing area.
b) Example of jammed parts: pneumatic cylinder
rod position extend or retract.
c) If the cylinder does not successfully
extend/retract toward its designated position,
the flag will not trigger the sensor output when
required by the PLC logic. This will trigger
sensor TIME OUT! error when the affected
sensor response time ends.
d) Identify any jammed/loosen mechanism that
causes the cylinder rod positioning fault. Clear/
rectify the faulty area.
Sensor
a) Check the sensor sensing area, location,
orientation, and gap distance for any inaccurate
alignment issues.
b) Check the sensor surface for any foreign debris
or liquid, or damage.
c) Check voltage or amperage status along the
wire to the related sensor.
d) If power is supplied, check the sensor output
signal by placing a metal surface close to the
sensing surface.
e) If power is supplied, but no output signal from
the sensor, consult with Technical Support for
corrective action.
f) If no power is supplied, consult with Technical
Support for corrective action.
6
Barcode scanner
is offline
All
stations
Barcode device
a) Ensure the barcode device is on.
b) Ensure power and signaling cable is plug into
the PLC communication card.
PLC serial port Ensure the communication port is active.
FlexTRAK-OH Material Handling System IOM Manual Troubleshooting
6-6 © 2023 Nordson Corporation
6.3.3 Station 10 – Alarm Error Messages
Table 6-3 Station 10 – Alarm Error Messages
No.
Alarm Message
Cause
Recovery
1
CYL1001 Extend Jam: Loader
Platform Datum Point Cylinder
N/A See Table 6-2, Item 5(a).
2
CYL1001 Retract Jam: Loader
Platform Datum Point Cylinder
N/A See Table 6-2, Item 5(b).
3
CYL1002 Extend Jam: Loader
Platform Transfer to Lifter Cylinder
N/A See Table 6-2, Item 5(a).
4
CYL1002 Retract Jam: Loader
Platform Transfer to Lifter Cylinder
N/A See Table 6-2, Item 5(b).
5
CYL1003 Extend Jam: Loader
Platform Transfer Cylinder
N/A See Table 6-2, Item 5(a).
6
CYL1003 Retract Jam: Loader
Platform Transfer Cylinder
N/A See Table 6-2, Item 5(b).
7
CYL1004 Extend Jam: Loader Lifter
Top Gripper
N/A See Table 6-2, Item 5(a).
8
CYL1004 Retract Jam: Loader Lifter
Top Gripper
N/A See Table 6-2, Item 5(b).
9
CYL1005 Extend Jam: Loader Lifter
Bottom Gripper
N/A See Table 6-2, Item 5(a).
10
CYL1005 Retract Jam: Loader Lifter
Bottom Gripper
N/A See Table 6-2, Item 5(b).
11
CYL1006 Extend Jam: Loader Lifter
Strip Pusher
N/A See Table 6-2, Item 5(a).
12
CYL1006 Retract Jam: Loader Lifter
Strip Pusher
N/A See Table 6-2, Item 5(b).
13
STN10 Axis 8 Fault: Loader Lifter
Motor
N/A Refer See Table 6-2, Item 2.
14
STN10 Axis 8 Neg Limit Fault:
Loader Lifter Motor
N/A Refer See Table 6-2, Item 3(a).
15
STN10 Axis 8 Pos Limit Fault:
Loader Lifter Motor
N/A Refer See Table 6-2, Item 3(b).
16
STN10 Magazine Not Present at
Bottom Gripper: Loader Lifter
Loader – overhead
conveyor
Place correct untreated strip magazine size
into loader – overhead conveyor.
Conveyor
Ensure conveyor is rotated and able to
move the magazine until the magazine
stopper location.
Magazine present
sensor
Check sensor function (I006.04 – loader
bottom mag present sensor).
17
STN10 Loader Strip Barcode
Scanner Is Offline
N/A Refer See Table 6-2, Item 6.
18
STN10 Magazine Not Present At Top
Gripper: Loader Lifter
Loader – overhead
conveyor
Place correct untreated strip magazine size
into loader – overhead conveyor.
Conveyor
Ensure conveyor is rotated and able to
move the magazine until the magazine
stopper location.
Magazine present
sensor
Check sensor function (I006.03 – loader top
mag present sensor).
FlexTRAK-OH Material Handling System IOM Manual Troubleshooting
© 2023 Nordson Corporation 6-7
No. Alarm Message Cause Recovery
19
STN10 Please Clear Magazine
Before Auto Run: Loader Lifter
Loader lifter z-axis
Remove the magazine from lifter axis 8:
Z-axis.
Sensor
Check sensor function (I005.03 – mag
present sensor).
20
STN10 Gripper Top Grip Present
Sensor Fault: Loader Lifter
Gripper detection
shaft
Ensure the detection shaft can reach the
sensor slot without any obstruction.
Sensor
Check sensor function (I006.01 – loader
gripper top present sensor).
21
STN10 Gripper Bottom Grip Present
Sensor Fault: Loader Lifter
Gripper detection
shaft
Ensure the detection shaft can reach the
sensor slot without any obstruction.
Sensor
Check sensor function (I006.02 – loader
gripper bottom present sensor).
22
STN10 Magazine Datum Out Of
Position
Sensor
Check sensor function (I005.04 – magazine
datum point sensor).
6.3.4 Station 20 – Alarm Error Messages
Table 6-4 Station 20 – Alarm Error Messages
No. Alarm Message Cause Recovery
1 STN20 Machine Starved Time Out N/A See Table 6-2, Item 1(a).
2 STN20 Initialized Time Out N/A See Table 6-2, Item 1(b).
3 STN20 Axis 1 Fault: Loader Elevator Y-Axis N/A See Table 6-2, Item 2.
4 STN20 Axis 2 Fault: Loader Elevator Z-Axis N/A See Table 6-2, Item 2.
5
STN20 Axis 3 Fault: Loader Elevator Pinch
Wheel Motor
N/A See Table 6-2, Item 2.
6
STN20 Axis 1 Neg Limit Fault: Loader
Elevator Y-Axis
N/A See Table 6-2, Item 3(a).
7
STN20 Axis 1 Pos Limit Fault: Loader
Elevator Y-Axis
N/A See Table 6-2, Item 3(b).
8
STN20 Axis 2 Neg Limit Fault: Loader
Elevator Z-Axis
N/A See Table 6-2, Item 3(a).
9
STN20 Axis 2 Pos Limit Fault: Loader
Elevator Z-Axis
N/A See Table 6-2, Item 3(b)
10
STN20 Axis 3 Neg Limit Fault: Loader
Elevator Pinch Wheel Motor
N/A See Table 6-2, Item 3(a).
11
STN20 Axis 3 Pos Limit Fault: Loader
Elevator Pinch Wheel Motor
N/A See Table 6-2, Item 3(b).
12
STN20 Axis 10 Fault: Loader Elevator
Kicker
N/A See Table 6-2, Item 2.
13
CYL2001 Extend Jam: Loader Elevator
Gripper
N/A See Table 6-2, Item 5(a).
14
CYL2001 Retract Jam: Loader Elevator
Gripper
N/A See Table 6-2, Item 5(b).
15
CYL2002 Extend Jam: Loader Elevator
Pinch Wheel Sensor Cylinder
N/A See Table 6-2, Item 5(a).
16
CYL2002 Retract Jam: Loader Elevator
Pinch Wheel Sensor Cylinder
N/A See Table 6-2, Item 5(b).
17
CYL2003 Extend Jam: Loader Elevator
Kicker
N/A See Table 6-2, Item 5(a).
18
CYL2003 Retract Jam: Loader Elevator
Kicker
N/A See Table 6-2, Item 5(b).