FlexTRAK OH Material Handler Manual.pdf - 第12页

FlexTRAK-OH Material Handli ng System IOM Manual Introductio n 1-2 © 2023 Nordson C orporation 1.4 FlexTRAK - OH Features 1.4.1 F ront View F eatures Front view featu res are shown i n Figure 1-1 . The callout numbers in…

1 Introduction

1.1 Overview

The FlexTRAK-OH System is a fully integrated plasma process and material handling system. The

FlexTRAK-OH System supports high-speed manufacturing of lead frames and substrates. The system

provides maximum performance and flexibility for etching, surface modification, and cleaning of

substrate material for applications such as adhesion promotion and contamination removal. The system

operates in both automatic and manual modes, with a multi-processing feature, which allows you to run

single or multiple recipes in one operation.

This manual is specific to the FlexTRAK-OH material handling system and describes all system controls,

user-level hardware, interfaces, screens, and menus, along with their associated operating procedures. It

also includes instructions on transportation, installation, troubleshooting, and machine maintenance. Refer

to the FlexTRAK Series Plasma Systems Installation, Operation, and Maintenance Manual for specific

information regarding the FlexTRAK-S system.

This section covers the following topics:

• General Description

• FlexTRAK-OH Features

• Material Handling System (MHS) Components

• Strip Dimensions and Identification

• Magazine Dimensions

• General Operation Flow

1.2 Safety First

Operation of your FlexTRAK-OH Material Handler involves mechanical devices, air pressure, and

electrical power. It is essential that every person servicing or operating the FlexTRAK-OH fully

understands all hazards, risks, and safety precautions. When properly operated and maintained, the

FlexTRAK-OH Material Handler should be safe and reliable. Refer to Section 2 - Safety prior to

installation and operation

1.3 General Description

The FlexTRAK-OH consists of a standard base FlexTRAK-S system and an integrated material handling

system. The FlexTRAK-OH includes features such as a patented plasma chamber design providing

exceptional etch, uniformity, and process repeatability. For stand-alone plasma cleaning applications,

these material handlers are designed to automatically feed strips in and out of the FlexTRAK-S system.

The FlexTRAK-OH’s Material Handling System (MHS) transfers untreated strips from magazine to the

FlexTRAK-S plasma processing chamber, and then returns treated strips to magazine. The MHS can be

operated in automatic mode or in manual mode.

The system utilizes the standard FlexTRAK software integrated with specially designed material handling

software for the SHS Material Handler. The software features a user-friendly human machine interface

(HMI) that includes touch screen features. See Section 4 - Material Handler Operation for further details.

FlexTRAK-OH Material Handling System IOM Manual Introduction

1.4 FlexTRAK-OH Features

1.4.1 Front View Features

Front view features are shown in Figure 1-1. The callout numbers in the illustration correspond to the

item numbers in Table 1-1.

Figure 1-1 Front View Features

FlexTRAK-OH Material Handling System IOM Manual Introduction

Table 1-1 Front View Component Description

Item Name Description

HEPA Filter and LED Lighting

(hidden)

The HEPA Filter and LED Lighting filters dust particles

for clean air circulation inside the machine. LED lighting

is integrated to support setup and maintenance

activities.

RFID Tag Writer and Reader

(hidden)

Each conversion kit component is registered and

verified through the RFID Tag Writer and Reader. This

device ensures that the configuration between

conversion kit and associated production recipe is

correct.

3 FlexTRAK HMI Screen

The FlexTRAK HMI Screen is the main controller for the

FlexTRAK-OH System. All information associated with

production is displayed here.

4 Light Tower

The Light Tower indicates machine status and fault alert

through the color indication and audible alarm.

5 Magazine Loading Input

The Magazine Loading Input is a magazine input port so

the operator can manually place the magazine into the

platform.

Control Pendant Storage

Compartment

The machine control pendant is stored in the Control

Pendant Storage Compartment and can be plugged into

any of the pendant interface ports throughout the

machine.

Pilot Buttons and Front Emergency

Machine Off (EMO)

The Pilot Buttons consist of START, RESET, and STOP

buttons that provide machine controls.

Pressing the STOP button does not require machine

initialization and the machine operator can continue the

current production process once the triggered alarm is

rectified or acknowledged.

The EMO button cuts machine power at the motor driver

through the safety relay devices. The control connection

is driven by a hardwired configuration. Press the EMO

button during an emergency situation only.

8 Magazine Unloading Output

The Magazine Unloading Output is a magazine output

port so the operator can manually remove the magazine

from the platform.

Direct Current (DC) Electrical

Power Panel

Electrical DC circuit components are assembled inside

the Direct Current (DC) Electrical Power Panel.

10 Side Sliding Door

The Side Sliding Door provides guarded access to the

machine's side interior components.

11 Front Sliding Door

The Front Sliding Door provides guarded access to the

machine's front interior components.

Overhead Magazine Unloading

Output

The Overhead Magazine Unloading Output is an output

port where an output magazine to be pickup by the

overhead conveyor system is located.

13 Overhead Magazine Loading Input

The Overhead Magazine Loading Input receives a

magazine from the overhead conveyor system and

transfers the magazine to the magazine station.