FlexTRAK OH Material Handler Manual.pdf - 第185页

FlexTRAK-OH Material Handli ng System IOM Manual Troubleshoo ting © 2023 Nordson C orporation 6-7 No. Alarm Messag e Cause Recovery 19 STN10 Please Clear Magazin e Before Auto Run: Loader Lift er Loader lifter z - axis R…

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FlexTRAK-OH Material Handling System IOM Manual Troubleshooting
6-6 © 2023 Nordson Corporation
6.3.3 Station 10 – Alarm Error Messages
Table 6-3 Station 10 – Alarm Error Messages
No.
Alarm Message
Cause
Recovery
1
CYL1001 Extend Jam: Loader
Platform Datum Point Cylinder
N/A See Table 6-2, Item 5(a).
2
CYL1001 Retract Jam: Loader
Platform Datum Point Cylinder
N/A See Table 6-2, Item 5(b).
3
CYL1002 Extend Jam: Loader
Platform Transfer to Lifter Cylinder
N/A See Table 6-2, Item 5(a).
4
CYL1002 Retract Jam: Loader
Platform Transfer to Lifter Cylinder
N/A See Table 6-2, Item 5(b).
5
CYL1003 Extend Jam: Loader
Platform Transfer Cylinder
N/A See Table 6-2, Item 5(a).
6
CYL1003 Retract Jam: Loader
Platform Transfer Cylinder
N/A See Table 6-2, Item 5(b).
7
CYL1004 Extend Jam: Loader Lifter
Top Gripper
N/A See Table 6-2, Item 5(a).
8
CYL1004 Retract Jam: Loader Lifter
Top Gripper
N/A See Table 6-2, Item 5(b).
9
CYL1005 Extend Jam: Loader Lifter
Bottom Gripper
N/A See Table 6-2, Item 5(a).
10
CYL1005 Retract Jam: Loader Lifter
Bottom Gripper
N/A See Table 6-2, Item 5(b).
11
CYL1006 Extend Jam: Loader Lifter
Strip Pusher
N/A See Table 6-2, Item 5(a).
12
CYL1006 Retract Jam: Loader Lifter
Strip Pusher
N/A See Table 6-2, Item 5(b).
13
STN10 Axis 8 Fault: Loader Lifter
Motor
N/A Refer See Table 6-2, Item 2.
14
STN10 Axis 8 Neg Limit Fault:
Loader Lifter Motor
N/A Refer See Table 6-2, Item 3(a).
15
STN10 Axis 8 Pos Limit Fault:
Loader Lifter Motor
N/A Refer See Table 6-2, Item 3(b).
16
STN10 Magazine Not Present at
Bottom Gripper: Loader Lifter
Loader – overhead
conveyor
Place correct untreated strip magazine size
into loader – overhead conveyor.
Conveyor
Ensure conveyor is rotated and able to
move the magazine until the magazine
stopper location.
Magazine present
sensor
Check sensor function (I006.04 – loader
bottom mag present sensor).
17
STN10 Loader Strip Barcode
Scanner Is Offline
N/A Refer See Table 6-2, Item 6.
18
STN10 Magazine Not Present At Top
Gripper: Loader Lifter
Loader – overhead
conveyor
Place correct untreated strip magazine size
into loader – overhead conveyor.
Conveyor
Ensure conveyor is rotated and able to
move the magazine until the magazine
stopper location.
Magazine present
sensor
Check sensor function (I006.03 – loader top
mag present sensor).
FlexTRAK-OH Material Handling System IOM Manual Troubleshooting
© 2023 Nordson Corporation 6-7
No. Alarm Message Cause Recovery
19
STN10 Please Clear Magazine
Before Auto Run: Loader Lifter
Loader lifter z-axis
Remove the magazine from lifter axis 8:
Z-axis.
Sensor
Check sensor function (I005.03 – mag
present sensor).
20
STN10 Gripper Top Grip Present
Sensor Fault: Loader Lifter
Gripper detection
shaft
Ensure the detection shaft can reach the
sensor slot without any obstruction.
Sensor
Check sensor function (I006.01 – loader
gripper top present sensor).
21
STN10 Gripper Bottom Grip Present
Sensor Fault: Loader Lifter
Gripper detection
shaft
Ensure the detection shaft can reach the
sensor slot without any obstruction.
Sensor
Check sensor function (I006.02 – loader
gripper bottom present sensor).
22
STN10 Magazine Datum Out Of
Position
Sensor
Check sensor function (I005.04 – magazine
datum point sensor).
6.3.4 Station 20 – Alarm Error Messages
Table 6-4 Station 20 – Alarm Error Messages
No. Alarm Message Cause Recovery
1 STN20 Machine Starved Time Out N/A See Table 6-2, Item 1(a).
2 STN20 Initialized Time Out N/A See Table 6-2, Item 1(b).
3 STN20 Axis 1 Fault: Loader Elevator Y-Axis N/A See Table 6-2, Item 2.
4 STN20 Axis 2 Fault: Loader Elevator Z-Axis N/A See Table 6-2, Item 2.
5
STN20 Axis 3 Fault: Loader Elevator Pinch
Wheel Motor
N/A See Table 6-2, Item 2.
6
STN20 Axis 1 Neg Limit Fault: Loader
Elevator Y-Axis
N/A See Table 6-2, Item 3(a).
7
STN20 Axis 1 Pos Limit Fault: Loader
Elevator Y-Axis
N/A See Table 6-2, Item 3(b).
8
STN20 Axis 2 Neg Limit Fault: Loader
Elevator Z-Axis
N/A See Table 6-2, Item 3(a).
9
STN20 Axis 2 Pos Limit Fault: Loader
Elevator Z-Axis
N/A See Table 6-2, Item 3(b)
10
STN20 Axis 3 Neg Limit Fault: Loader
Elevator Pinch Wheel Motor
N/A See Table 6-2, Item 3(a).
11
STN20 Axis 3 Pos Limit Fault: Loader
Elevator Pinch Wheel Motor
N/A See Table 6-2, Item 3(b).
12
STN20 Axis 10 Fault: Loader Elevator
Kicker
N/A See Table 6-2, Item 2.
13
CYL2001 Extend Jam: Loader Elevator
Gripper
N/A See Table 6-2, Item 5(a).
14
CYL2001 Retract Jam: Loader Elevator
Gripper
N/A See Table 6-2, Item 5(b).
15
CYL2002 Extend Jam: Loader Elevator
Pinch Wheel Sensor Cylinder
N/A See Table 6-2, Item 5(a).
16
CYL2002 Retract Jam: Loader Elevator
Pinch Wheel Sensor Cylinder
N/A See Table 6-2, Item 5(b).
17
CYL2003 Extend Jam: Loader Elevator
Kicker
N/A See Table 6-2, Item 5(a).
18
CYL2003 Retract Jam: Loader Elevator
Kicker
N/A See Table 6-2, Item 5(b).
FlexTRAK-OH Material Handling System IOM Manual Troubleshooting
6-8 © 2023 Nordson Corporation
No. Alarm Message Cause Recovery
19
CYL2004 Extend Jam: Loader Elevator Zero
Gap
N/A See Table 6-2, Item 5(a).
20
CYL2004 Retract Jam: Loader Elevator
Zero Gap
N/A See Table 6-2, Item 5(b).
21 STN20 Strip Transfer In Not Completed
Strip
a) Ensure no strip is out of the magazine.
b) Ensure strip cam move and is detected by
the strip in and strip out sensors.
Sensor Check strip in and strip out sensors function.
22
STN20 Loader Kicker Not Present Or Strip
Jammed
Loader
kicker
Check the strip kicker condition. Ensure no
defect in the kicker parts.
Strip
Rectify any strip orientation that folded out
from the magazine slot.
Loader
kicker motor
Ensure axis 10: x-axis has actuated the
kicker at the correct position. The kicker and
the magazine gap should result in 5 mm.
Cylinder
Check the cylinder rod and the kicker
mounting bracket. Ensure the kicker parts
are correctly mounted.
Sensor Check sensor and sensor switch flag.
23 STN20 Strip Jammed
Strip
a) Identify jammed strip locations.
b) Rectify the jammed strip or clear any
obstruction.
c) Ensure the strip is clear from any
damage.
d) Ensure the strip is move and pass both
strip sensors.
Y-axis
position
a) Ensure axis 1: Y-axis is positioning the
magazine at the center of the strip lane.
b) Ensure the strip is transferred at the
center of the lane.
c) Ensure the Y-axis components are
moving smoothly.
Pinch wheel
Ensure pinch wheel does not block the strip
movement.
Strip lane
a) Ensure no obstruction along the lane.
b) Ensure correct lane conversion is used.
Strip claw
Ensure strip transfer in claw does not block
the strip.
Strip sensor
a) When pinch wheel is down and has been
rolling for a few seconds, ensure the strip
in present sensor is On. The sensor turns
off when no strip is detected under the
sensor (e.g. stuck inside pinch wheel).
Open the guard door to manually remove
the strip.
b) When pinch wheel is down and has been
rolling for a few seconds, ensure the strip
out present sensor is Off. The sensor
turns on when a strip is detected under
the sensor (e.g. stuck inside pinch wheel).
Open the guard door to manually remove
the strip.
24
STN20 Strip Between Loader Pinch Wheel
And Magazine
Strip
a) Identify jammed strip location.
b) Rectify the jammed strip or clear any
obstruction.