FlexTRAK OH Material Handler Manual.pdf - 第7页

FlexTRAK-OH Material Handli ng System IOM Manual Ta ble of Contents © 2023 Nordson C orporation v 4.9.2 Gripper Status ......................................................................... ...........................…

FlexTRAK-OH Material Handling System IOM Manual Table of Contents

2.15 Safety Interlocks .................................................................................................................. 2-13

2.16 Light Tower Status Lights .................................................................................................... 2-14

2.17 Air Preparation Unit ............................................................................................................. 2-15

2.18 Foot Pad and Castor Wheel ................................................................................................ 2-16

2.19 Service Shutdown ............................................................................................................... 2-17

2.19.1 Electrical Power Lockout/Tagout ............................................................................ 2-17

2.19.2 Pneumatic Energy Lockout/Tagout ........................................................................ 2-19

3 Installation ........................................................................................................................................ 3-1

3.1 Overview ............................................................................................................................... 3-1

3.2 Safety First ............................................................................................................................ 3-1

3.3 Transporting the FlexTRAK-OH ............................................................................................ 3-1

3.4 Uncrating and Placing the FlexTRAK-OH ............................................................................. 3-2

3.5 Installing the Cables and Tubing ........................................................................................... 3-3

3.5.1 Connecting the Electrical Power .............................................................................. 3-3

3.5.2 Compressed Air and Vacuum Tube ......................................................................... 3-4

3.6 Initial Setup Procedure/Pre-Teaching ................................................................................... 3-4

3.7 Setup Procedures .................................................................................................................. 3-6

3.7.1 Conversion Kit Replacement .................................................................................... 3-6

3.7.2 Magazine Scale Plate Adjustment ......................................................................... 3-16

3.7.3 Magazine Scanner Installation and/or Adjustment (Optional Feature) .................. 3-17

3.7.4 Strip Jam Sensor Installation and/or Adjustment ................................................... 3-21

3.7.5 Fine-tuning the Strip Sensors ................................................................................. 3-22

3.7.6 Fine-tuning the Slot Mapping Sensor ..................................................................... 3-26

3.7.7 Pinch Wheel Setup ................................................................................................. 3-28

3.7.8 Claw Jam Sensitivity Adjustment ........................................................................... 3-31

3.7.9 Loader Kicker Sensitivity Adjustment ..................................................................... 3-34

3.7.10 Unloader Kicker Sensitivity Adjustment ................................................................. 3-36

4 Material Handler Operation ............................................................................................................. 4-1

4.1 Overview ............................................................................................................................... 4-1

4.2 Safety First ............................................................................................................................ 4-1

4.3 System Start-up ..................................................................................................................... 4-1

4.4 Using the Mobile Control Pendant ........................................................................................ 4-2

4.4.1 Pendant Setup .......................................................................................................... 4-2

4.5 User Access Login and Logout ............................................................................................. 4-3

4.6 HMI Data Input/Output Indicators .......................................................................................... 4-4

4.6.1 HMI Data Input Indicators ........................................................................................ 4-4

4.6.2 HMI Data Output Indicators ...................................................................................... 4-5

4.7 Home Screen ........................................................................................................................ 4-6

4.8 Call Recipe Screen ................................................................................................................ 4-7

4.8.1 Recipe 1 ................................................................................................................... 4-8

4.8.2 Recipe Selection ...................................................................................................... 4-8

4.8.3 Recipe Copy ............................................................................................................. 4-9

4.9 Control Screen ...................................................................................................................... 4-9

4.9.1 Plasma Communication ......................................................................................... 4-10

FlexTRAK-OH Material Handling System IOM Manual Table of Contents

4.9.2 Gripper Status ........................................................................................................ 4-10

4.9.3 OHT (Overhead Transfer) Load/Unload Signal ..................................................... 4-11

4.9.4 Magazine Reader ................................................................................................... 4-11

4.9.5 Load/Unload Magazine ID (MID) Reader ............................................................... 4-12

4.9.6 PIO Load Input/Output ........................................................................................... 4-13

4.9.7 PIO Unload Input/Output ........................................................................................ 4-14

4.9.8 Conversion Kit RFID Tag ....................................................................................... 4-15

4.10 General I/O Screen ............................................................................................................. 4-16

4.10.1 Base Input 1 ........................................................................................................... 4-16

4.10.2 Base Input 2 ........................................................................................................... 4-17

4.10.3 Base Output 1 ........................................................................................................ 4-17

4.10.4 Base Output 2 ........................................................................................................ 4-18

4.11 Station Main Menu Layout .................................................................................................. 4-19

4.12 Motor Interface and Control Switch Settings ....................................................................... 4-20

4.12.1 Station 10 ............................................................................................................... 4-21

4.12.2 Station 20 ............................................................................................................... 4-26

4.12.3 Station 30 ............................................................................................................... 4-35

4.12.4 Station 40 ............................................................................................................... 4-42

4.12.5 Station 50 ............................................................................................................... 4-52

4.12.6 Station 60 ............................................................................................................... 4-58

4.13 Operating in Manual Mode .................................................................................................. 4-62

4.14 Operating in Auto Mode ...................................................................................................... 4-62

4.15 Creating a New Recipe ....................................................................................................... 4-62

4.16 Manual Magazine Loading and Unloading .......................................................................... 4-64

4.16.1 Magazine Loading .................................................................................................. 4-64

4.16.2 Magazine Unloading .............................................................................................. 4-67

4.17 Conversion Kit RFID Setup ................................................................................................. 4-69

4.18 Barcode/2D Reader Setup .................................................................................................. 4-71

4.18.1 Magazine ................................................................................................................ 4-71

4.18.2 Strip ........................................................................................................................ 4-71

5 Maintenance ...................................................................................................................................... 5-1

5.1 Overview ............................................................................................................................... 5-1

5.2 Safety First ............................................................................................................................ 5-1

5.3 Hazardous Materials ............................................................................................................. 5-1

5.4 Recordkeeping ...................................................................................................................... 5-1

5.5 General Maintenance and Inspection ................................................................................... 5-2

5.6 Preventive Maintenance Schedule ........................................................................................ 5-3

5.7 Removal and Replacement of Access Panels ...................................................................... 5-4

5.8 Lubrication Requirements ..................................................................................................... 5-5

5.8.1 Lubricating Process .................................................................................................. 5-5

5.9 Common Cylinder Replacement ........................................................................................... 5-6

5.9.1 Loader and Unloader Elevator Gripper (CYL 2001 and 4001) ................................ 5-6

5.9.2 Loader Elevator Pitch Wheel Sensor (CYL 2002) .................................................... 5-7

5.9.3 Loader Elevator Kicker (CYL 2003) ......................................................................... 5-8

5.9.4 Loader and Unloader Elevator Zero Gap (CYL 2004 and 4004) ............................. 5-9

5.9.5 Input/Output Transfer X-Axis (CYL 3004 and 3006) .............................................. 5-10

FlexTRAK-OH Material Handling System IOM Manual Table of Contents

5.9.6 Unloader Elevator Kicker X-Axis (CYL 4002) ........................................................ 5-11

5.9.7 Unloader Elevator Kicker Z-Axis (CYL 4003) ......................................................... 5-11

5.10 Belt Tensioning Adjustment ................................................................................................ 5-12

5.11 Magazine Gripper Replacement ......................................................................................... 5-13

6 Troubleshooting ............................................................................................................................... 6-1

6.1 Overview ............................................................................................................................... 6-1

6.2 Safety First ............................................................................................................................ 6-1

6.3 Alarm and Recovery .............................................................................................................. 6-1

6.3.1 Main Alarm Error Messages ..................................................................................... 6-2

6.3.2 Common Alarm Error Messages .............................................................................. 6-3

6.3.3 Station 10 – Alarm Error Messages ......................................................................... 6-6

6.3.4 Station 20 – Alarm Error Messages ......................................................................... 6-7

6.3.5 Station 30 – Alarm Error Message ......................................................................... 6-10

6.3.6 Station 40 – Alarm Error Message ......................................................................... 6-13

6.3.7 Station 50 – Alarm Error Message ......................................................................... 6-16

6.3.8 Station 60 – Alarm Error Messages ....................................................................... 6-17

7 Illustrated Parts Lists ....................................................................................................................... 7-1

7.1 Overview ............................................................................................................................... 7-1

7.2 Safety First ............................................................................................................................ 7-1

7.3 Mechanical Parts Lists (Level 1) ........................................................................................... 7-4

7.3.1 Transfer Assembly ................................................................................................... 7-4

7.3.2 Claw Assembly ....................................................................................................... 7-10

7.3.3 Structure and Cover Assembly .............................................................................. 7-11

7.3.4 Magazine Elevator Assembly ................................................................................. 7-12

7.3.5 Lifter Assembly ....................................................................................................... 7-16

7.3.6 Overhead Input Port Assembly .............................................................................. 7-18

7.3.7 Overhead Output Port Assembly ........................................................................... 7-19

7.3.8 Magazine Return Conveyor ................................................................................... 7-22

7.3.9 Conversion Kit ........................................................................................................ 7-23

7.4 Mechanical Parts Lists (Level 2) ......................................................................................... 7-24

7.4.1 Transfer Assembly ................................................................................................. 7-24

7.4.2 Claw Assembly ....................................................................................................... 7-27

7.4.3 Structure and Cover Assembly .............................................................................. 7-29

7.4.4 Magazine Elevator Assembly ................................................................................. 7-32

7.4.5 Lifter Assembly ....................................................................................................... 7-36

7.4.6 Overhead Input Port Assembly .............................................................................. 7-38

7.4.7 Overhead Output Port Assembly ........................................................................... 7-40

7.4.8 Magazine Return Conveyor ................................................................................... 7-42

7.4.9 Conversion Kit ........................................................................................................ 7-43

7.5 Electrical Parts Lists (Level 2) ............................................................................................. 7-45

7.5.1 AC Panel ................................................................................................................ 7-45

7.5.2 DC Panel ................................................................................................................ 7-50

7.5.3 Electrical Unloader Panel ....................................................................................... 7-55

7.5.4 AC and DC Air Flow Vent ....................................................................................... 7-58

7.5.5 Mobile Control Pendant .......................................................................................... 7-59

7.5.6 Main Machine Structure ......................................................................................... 7-60