FlexTRAK OH Material Handler Manual.pdf - 第192页

FlexTRAK-OH Material Handli ng System IOM Manual Troubleshoo ting 6-14 © 2023 Nordson C orporation No. Alarm Messag e Cause Recovery 19 STN40 Unload er Kicker Not P resent Or Strip Jammed (continued) b) Ensure the st opp…

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FlexTRAK-OH Material Handling System IOM Manual Troubleshooting
© 2023 Nordson Corporation 6-13
6.3.6 Station 40 – Alarm Error Message
Table 6-6 Station 40 – Alarm Error Message
No.
Alarm Message
Cause
Recovery
1 STN40 Machine Starved Time Out N/A See Table 6-2, Item 1(a).
2 STN40 Initialized Time Out N/A See Table 6-2, Item 1(b).
3
STN40 Axis 5 Fault: Unloader
Elevator Y-Axis
N/A See Table 6-2, Item 2.
4
STN40 Axis 6 Fault: Unloader
Elevator Z-Axis
N/A See Table 6-2, Item 2.
5
STN40 Axis 7 Fault: Unloader
Elevator Pinch Wheel Motor
N/A See Table 6-2, Item 2.
6
STN40 Axis 5 Neg Limit Fault:
Unloader Elevator Y-Axis
N/A See Table 6-2, Item 3(a).
7
STN40 Axis 5 Pos Limit Fault:
Unloader Elevator Y-Axis
N/A See Table 6-2, Item 3(b).
8
STN40 Axis 6 Neg Limit Fault:
Unloader Elevator Z-Axis
N/A See Table 6-2, Item 3(a).
9
STN40 Axis 6 Pos Limit Fault:
Unloader Elevator Z-Axis
N/A See Table 6-2, Item 3(b).
10
STN40 Axis 11 Fault: Unloader
Elevator Strip Holder
N/A See Table 6-2, Item 2.
11
CYL4001 Extend Jam: Unloader
Elevator Gripper
N/A See Table 6-2, Item 5(a).
12
CYL4001 Retract Jam: Unloader
Elevator Gripper
N/A See Table 6-2, Item 5(b).
13
CYL4002 Extend Jam: Unloader
Elevator Kicker Forward/Backward
N/A See Table 6-2, Item 5(a).
14
CYL4002 Retract Jam: Unloader
Elevator Kicker Forward/Backward
N/A See Table 6-2, Item 5(b).
15
CYL4003 Extend Jam: Unloader
Elevator Kicker Up/Down
N/A See Table 6-2, Item 5(a).
16
CYL4003 Retract Jam: Unloader
Elevator Kicker Up/Down
N/A See Table 6-2, Item 5(b).
17
CYL4004 Extend Jam: Unloader
Elevator Zero Gap
N/A See Table 6-2, Item 5(a).
18
CYL4004 Retract Jam: Unloader
Elevator Zero Gap
N/A See Table 6-2, Item 5(b).
19
STN40 Unloader Kicker Not Present
Or Strip Jammed
Unloader kicker
Check strip kicker condition. Ensure there is
no defect in the kicker parts.
Strip
a) Rectify any strip orientation that folded out
from the unloader lane slot.
b) Ensure the strip can move out and signals
the following sensors:
I010.11 – unloader elevator strip in present
sensor.
I010.12 – unloader elevator strip out present
sensor.
Kicker cylinder
a) Check cylinder rod and kicker mounting
bracket.
b) Ensure kicker parts are correctly mounted.
Linear guide and
stopper
a) Ensure the linear guide block can move.
FlexTRAK-OH Material Handling System IOM Manual Troubleshooting
6-14 © 2023 Nordson Corporation
No. Alarm Message Cause Recovery
19
STN40 Unloader Kicker Not Present
Or Strip Jammed (continued)
b) Ensure the stopper adjustment screw is in
the correct position.
Kicker sensor
Check sensor and sensor switch flag (I012.01
– unloader kicker present sensor).
Y-axis position
a) Ensure axis 5: Y-axis positions the
magazine at the center of the strip out lane.
b) Ensure the strip is transferred at the center
of the lane.
c) Ensure the Y-axis components are moving
smoothly.
Strip lane
a) Ensure no obstruction along the lane.
b) Ensure correct lane conversion is used.
Pinch wheel
Ensure pinch wheel does not block the strip
movement.
Output buffer
strip stopper
Ensure the stopper is extended/retracted in the
correct position.
Sensor
Check the following sensor functions:
I010.11 – unloader elevator strip in present
sensor.
I010.12 – unloader elevator strip out present
sensor.
20 STN40 Strip Jammed
Strip
a) Rectify any strip orientation that folded out
from the unloader lane slot.
b) Ensure the strip can move out and signals
the following sensors:
I010.11 – unloader elevator strip in present
sensor.
I010.12 – unloader elevator strip out present
sensor.
Y-axis position
a) Ensure axis 5: Y-axis positions the
magazine at the center of the strip out lane.
b) Ensure the strip is transfer at the center of
the lane.
c) Ensure the Y-axis components are moving
smoothly.
Strip lane
a) Ensure no obstruction along the lane.
b) Ensure correct lane conversion is used.
Pinch wheel
Ensure pinch wheel does not block the strip
movement.
Output buffer
strip stopper
Ensure the stopper is extended/retracted in the
correct position.
Sensor
Check the following sensor functions:
I010.11 – unloader elevator strip in present
sensor.
I010.12 – unloader elevator strip out present
sensor.
21
STN40 Strip Between Unloader
Pinch Wheel And Magazine
Strip
a) Rectify any strip orientation that folded out
from the unloader lane slot.
b) Ensure the strip can move out and signals
the following sensors:
I010.11 – unloader elevator strip in present
sensor.
I010.12 – unloader elevator strip out present
sensor.
FlexTRAK-OH Material Handling System IOM Manual Troubleshooting
© 2023 Nordson Corporation 6-15
No. Alarm Message Cause Recovery
21
STN40 Strip Between Unloader
Pinch Wheel And Magazine
(continued)
Station 30 Axis 4
Ensure axis 4: X-axis positions the strip at the
correct unload position. The strip should pass
by more than the pinch wheel outer side (gap
= 3mm).
Pinch Wheel
Ensure pinch wheel does not block the strip
movement.
Magazine
Ensure the magazine position is in the center
of the gripper.
Sensor
Check the following sensor functions:
I010.11 – unloader elevator strip in present
sensor.
I010.12 – unloader elevator strip out present
sensor.
22
STN40 Please Clear Magazine
Before AutoRun: Unloader Elevator
Unloader
elevator z-axis
Remove the magazine from elevator Axis 6:
Z-axis.
Sensor
Check sensor function (I010.04 – unloader
elevator gripper mag present sensor).
23 STN40 Strip Not Present
Strip
a) Rectify any strip orientation that folded out
from the unloader lane slot.
b) Ensure the strip is present inside the
unloader magazine lane.
Sensor
Check sensor function (I010.02 – unloader
elevator strip counting present sensor).
24
STN40 Magazine Not Present On
Gripper: Unloader Elevator
Magazine
Check magazine Axis 6: Z-axis position gap.
Ensure the magazine outer sidewall position is
close to the elevator wall that faces parallel
with the magazine.
Magazine
present sensor
Ensure the elevator magazine present sensor
is on.
Magazine holding
plate – gripper
and loader
Ensure the base plate that holds the magazine
is free from damage and in proper alignment.
25
STN40 Gripper Grip Present Sensor
Fault: Unloader Elevator
Gripper detection
shaft
Ensure the detection shaft can reach the
sensor slot without any obstruction.
Slot sensor
a) Check sensor function (I010.13 – loader
elevator magazine grip).
b) Ensure the slot sensor location and
orientation is correct.
c) Ensure the sensor window can sense the
presence of the gripper detection shaft once
the magazine gripper cylinder is retracted.
26
STN40 Unloader Strip Barcode
Scanner Is Offline
N/A See Table 6-2, Item 6.