1OM-1064-002.pdf - 第152页

6. Starting, Emergency Stop, and T emporary Stop (Pause) Operations for Automatic Operation (“PLACE” Mode) Fig. 2.33 Fig. 2.34 Fig. 2.35 Fig. 2.36 Fig. 2.37 Fig. 2.38 Fig. 2.39 6.4.3 Multi-Layer T ray Feeders (Option) T …

6. Starting, Emergency Stop, and Temporary Stop (Pause) Operations for Automatic Operation (“PLACE” Mode)

6.4.2 Vibratory Stick Feeders

Two methods are provided for component replenishment.

• How to detach the empty carrier stick magazine and set a new one after

opening the supply cover

The machine operation can be re-started through the same procedure as that

for the tape feeder.

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Fig. 2.31

• How to insert components into the stick by sliding them from the rear hole

of the installed carrier stick magazine

This method can be used even while the machine is running.

Fig. 2.32

Refer to the instruction manual of the vibratory stick feeders for details.

6. Starting, Emergency Stop, and Temporary Stop (Pause) Operations for Automatic Operation (“PLACE” Mode)

Fig. 2.33

Fig. 2.34

Fig. 2.35

Fig. 2.36

Fig. 2.37

Fig. 2.38

Fig. 2.39

6.4.3 Multi-Layer Tray Feeders (Option)

To supply components when a component shortage error has occurred

(1) When a component shortage error occurs, or the magazine alternate

function is activated, the magazine in short of components moves to

the set-up position and is separated from the elevator shaft. In this

case, the “ERROR” display (Fig. 2.33) or the “INFO.” display (Fig.

2.34) appears on the operation monitor.

Check the contents of the described items.

(2) Press the [BUZZER STOP] key.

The buzzer stops.

(3) Press the [RTN] key. The display (Fig. 2.35) appears on the screen.

(4) Check the stage (pallet) and the block which caused a component

shortage error.

When a block is specified, press the No. key of the stage where a

component shortage error has occurred. The display (Fig. 2.36) ap-

pears on the screen, enabling you to check the block data.

(5) Open the upper or the lower door and then the magazine door.

(6) Pull out the pallet on the stage in short of components and load it

with components.

When several stages and blocks are short of components, load all

pallets with components.

(7) Press the No. key of the stage in red (ON or flickering) at the display

(Fig. 2.35) and the No. key of the block in red (ON or flickering) at

the display (Fig. 2.36). The keys turn violet.

(8) Confirm that all components are supplied completely and close all

doors (magazine, upper and lower doors).

(9) Press the [SUPPLY] key at the display (Fig. 2.35).

The display (Fig. 2.37) appears on the screen.

(10) Confirm that components are supplied completely and press the [YES]

key to declare the completion of component replenishment.

Pressing the [NO] key resumes the display (Fig. 2.35).

(11) Press the [U READY] or [L READY] button on the side of the multi-

layer tray feeder. The door is locked and the machine can be operated

with the feeder connected.

(12) Re-start the operation.

• When the machine is in the automatic operation mode, the opera-

tion re-starts automatically.

• When the machine is in the “PAUSE” mode, press the [START]

button on the main body side to re-start the operation.

Ref.: (a) When several pallets are short of components, follow Step

(7) every time components are supplied or another step (col-

lective operation) after all components are supplied.

(b) It is also possible to replenish the tray in the middle of pro-

cessing with components or replace it with another one. In

this case, it is required to update the tray matrix.

Refer to “7. Tray Pick-Up Matrix of Section 3” or “ 6.4 Ma-

trix Change Operations of Section 2” in the instruction manual

of the multi-layer tray feeders for details.

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6. Starting, Emergency Stop, and Temporary Stop (Pause) Operations for Automatic Operation (“PLACE” Mode)

To supply components whenever necessary

In the following cases, components can be supplied through the procedure

below.

• Follow the procedure below to supply components before re-starting the

operation when the machine has stopped due to a stage or a tray in short of

components.

• Follow the procedure below to supply components after a set-up operation

is performed.

(1) Press the [STOP] button to stop the machine.

(2) Open the “ELEVATOR UNIT” display. (Hierarchical Sequence: “LO-

CAL MODE” Display → “MANUAL MODE” Display → “ELEVATOR

UNIT” Display)

Select the [UPPER MAGAZINE CONNECT/DISCON] or the [LOWER

MAGAZINE CONNECT/DISCON] key and press the [MOVE] button

to separate the pertinent magazine from the elevator shaft.

(3) Open the “COMPONENT REPLENISHMENT” display (Fig. 2.35).

(4) Check the stage (pallet) and the block which caused a component short-

age error.

When a block is specified, press the No. key of the stage where a compo-

nent shortage error has occurred. The display (Fig. 2.36) appears on the

screen, enabling you to check the block data.

(5) Press the [X READY (LWR)] or the [X READY (UPR)] key of the feeder

unit where components should be supplied. “X” represents either “L” or

“R”.

The upper or the lower door is unlocked.

(6) Open the upper or the lower door and then the magazine door.

(7) Pull out the pallet on the stage where components should be supplied and

load it with components.

(8) Press the No. key of the stage in red (ON or flickering) at the display (Fig.

2.35) and the No. key of the block in red (ON or flickering) at the display

(Fig. 2.36). The keys turn violet.

(9) Confirm that all components are supplied completely and close all doors

(magazine, upper and lower doors).

(10) Press the [SUPPLY] key at the display (Fig. 2.35).

The display (Fig. 2.37) appears on the screen.

(11) Confirm that components are supplied completely and press the [YES]

key to declare the completion of component replenishment.

Pressing the [NO] key resumes the display (Fig. 2.35).

(12) Press the [L READY (LWR)] or the [L READY (UPR)] key when the

multi-layer tray feeder on the left side is ready. When the feeder on the

right side is ready, press the [R READY (LWR)] or the [R READY (UPR)]

key.

The door on the related side is locked, making it possible to operate the

machine with the feeder being connected.

Ref.: (a) When several pallets are short of components, follow Step (8) ev-

ery time components are supplied or another step (collective op-

eration) after all components are supplied.

(b) It is also possible to replenish the tray in the middle of processing

with components or replace it with another one. In this case, it is

required to update the tray matrix.

Refer to “7. Tray Pick-Up Matrix of Section 3”or “6.4 Matrix

Change Operations of Section 2” in the instruction manual of the

multi-layer tray feeders for details.

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