1OM-1064-002.pdf - 第6页
Contents Page 0103-002 4 Tg0246-PM-OP Before Use ................................................................................................... 1 How This Manual is Organized ........................................…
Tg0246-PM-OP
This instruction manual consists of six books (Volumes 1 to 5 and COMPONENT
LIBRARY).
Before operating the machine, please read these books carefully to ensure correct
operation.
• The contents of Volumes 1 to 5 are as follows.
Volume 1 : Operation
This volume covers the scope of the machine, the preparatory and
ending procedures of automatic operation.
Volume 2 : Programming
This volume discusses steps in creating, entering and editing various
kinds of data (pattern program data, etc.) required to activate the
machine.
Volume 3 : Troubleshooting
This volume describes the causes of various troubles and recovery
methods.
Volume 4 : Maintenance
This volume covers the steps required for daily maintenance.
Volume 5 : Material
This volume covers the air piping and electrical circuit diagrams, etc.
• The contents of COMPONENT LIBRARY are as follows.
COMPONENT LIBRARY
Creation of Component Library Data, etc.
0004-002 3
How This Manual is Organized
Contents
Page
0103-002 4 Tg0246-PM-OP
Before Use ................................................................................................... 1
How This Manual is Organized .................................................................... 3
Contents ....................................................................................................... 4
1. Safety Precaution “Safety Requirements” ............................................... 9
1.1 Caution of Pre-Installation .................................................................. 9
1.2 Precautions before Operation .......................................................... 11
1.3 Precautions during Operation .......................................................... 12
1.4 Precautions in Maintenance ............................................................. 14
1.5 Other Precautions ............................................................................ 15
2. Warning Labels ...................................................................................... 16
2.1 Warning Label Locations .................................................................. 16
2.2 Warning Label Description ............................................................... 19
3. Safety Switches...................................................................................... 21
3.1 [EMERGENCY STOP] Buttons ........................................................ 21
3.2 Maintenance Cover Check Switches ................................................ 22
3.3 Supply Cover and Safety Bar Check Switches ................................ 23
4. Machine Protection Sensors .................................................................. 24
4.1 Lifted Feeder Detection Sensors ...................................................... 24
4.2 Lifted Nozzle Detection Sensors ...................................................... 25
4.3 Beam Approach Detection Sensor ................................................... 25
4.4 Stationary Position Stopper Detection Sensors ............................... 25
4.5 Excessively Insterted Nozzle Detection Sensors ............................. 26
4.6 Nozzle Up/Down Axis Lever Detection Sensors .............................. 27
4.7 Maintenance Opening Detection Sensors ........................................ 28
Section 1 Scope ................................................................................. 1- 1
1. Scope of Machine ............................................................................ 1- 2
2. Specifications .................................................................................. 1- 3
3. Functions ......................................................................................... 1-21
3.1 Component Recognition Function ............................................. 1-21
3.2 P.E.C. Recognition Function ...................................................... 1-21
3.3 Equivalent Repetitive Pattern Function ..................................... 1-22
3.4 Function for Multi-Model Repetitive Patterns
(Application for Un) ................................................................... 1-22
3.5 Priority Sorting Function ............................................................ 1-23
3.6 Component Library .................................................................... 1-23
3.7 Automatic Feeder Axis Adjustment Function............................. 1-23
3.8 Automatic Recovery Function (Reserved Data) ........................ 1-23
3.9 Alternate Mode .......................................................................... 1-24
3.10 One-Touch Jump Function (Jump to Substitute
AUTO OPN. MODE <PLACEMENT> Display)........................ 1-24
3.11 Device Information ................................................................... 1-25
3.12 Simplified Packaging Direction Change Function
(Editing of Component Carriage Data) .................................... 1-25
3.13 Conveyor Width Automatic Adjustment Function .................... 1-25
Contents
Page
0103-003 5 Tg0246-PM-OP
3.14 HDD/FDD Functions ................................................................ 1-26
3.15 Simultaneous Pick-Up Function .............................................. 1-26
3.16 Pick-Up Priority Function ......................................................... 1-26
3.17 Simultaneous Recognition Function ........................................ 1-27
4. Structure and Names ...................................................................... 1-28
5. Operation Panel (Names and Functions) ........................................ 1-29
5.1 Power Breaker Box .................................................................... 1-29
5.2 Front and Rear Operation Panels.............................................. 1-31
5.3 Front Console Panel .................................................................. 1-34
5.4 Rear Console Panel .................................................................. 1-35
5.5 [READY] Button ......................................................................... 1-36
6. Outline of System Operation ........................................................... 1-38
6.1 Perspective ................................................................................ 1-38
6.2 Component Recognition ............................................................ 1-40
6.2.1 Scope .................................................................................. 1-40
6.2.2 Principle of Recognition ....................................................... 1-41
6.2.3 Correction of Recognition .................................................... 1-45
6.3 P.C.B. Transfer .......................................................................... 1-46
6.3.1 TIM-5100FL ......................................................................... 1-46
6.3.2 TIM-5100RR ........................................................................ 1-49
6.3.3 TIM-5100FR ........................................................................ 1-52
6.3.4 TIM-5100RL ......................................................................... 1-55
6.4 Placement Heads ...................................................................... 1-58
7. Construction of Feeder Carriages ................................................... 1-59
7.1 Feeder Installation on Carriages ............................................... 1-62
8. Vacuum Nozzles .............................................................................. 1-66
Section 2 Before Automatic Operation ........................................ 2- 1
1. Notes ............................................................................................... 2- 2
1.1 [PNL CHANGE] Buttons ............................................................ 2- 2
1.2 [OPERATION/SET UP] Switch .................................................. 2- 4
1.3 Touch Screen ............................................................................. 2- 6
1.4 Component Shortage Indicator.................................................. 2- 7
1.5 Opening and Closing of Supply Cover ...................................... 2- 8
1.6 Opening and Closing of Maintenance Cover ............................. 2-10
1.7 Vacuum Nozzles ........................................................................ 2-14
2. Hierarchical Structure of Operation Displays .................................. 2-15
2.1 MAIN MENU Display ................................................................. 2-15
2.2 Hierarchical (Tree) Structure of Operation Menus ..................... 2-17
2.3 Hierarchical Displays ................................................................. 2-18
2.4 Touch Screen Keys .................................................................... 2-19
3. Confirmation and Procedure of Power Supply ................................ 2-20
4. Thorough Procedures (from starting through ending
operations including preparation) for Automatic Operation
(Component Placement) .................................................................. 2-27
4.1 Placement Mode ........................................................................ 2-27
4.2 Pass Mode ................................................................................. 2-29