1OM-1064-002.pdf - 第161页

6. Starting, Emergency Stop, and T emporary Stop (Pause) Operations for Automatic Operation (“PLACE” Mode) (3) Press the [POWER ON] button to re-supply power to the machine. • Press and hold the [POWER ON] button for a f…

6. Starting, Emergency Stop, and Temporary Stop (Pause) Operations for Automatic Operation (“PLACE” Mode)

6.7 Emergency Stop

6.7.1 Cause and Symptom of Emergency Stop

(1) Cause

• The machine stops immediately when the [EMERGENCY STOP] but-

ton is pressed.

• The machine stops immediately when the maintenance cover is opened.

• The machine stops immediately when the supplied air pressure drops.

• The machine stops immediately when a circuit breaker (circuit breaker

used for P.C.B. positioning, the vacuum pump, the control DC power

supply, etc.) related to the system and placement is shut off.

• The machine stops immediately when the power for the communica-

tion line (remote I/O) is not supplied.

(2) Symptom

The [POWER ON] button (-HD50) turns red, indicating that the power

for the loads is shut off.

(When the circuit breaker is shut off, the LED of the [POWER ON]

button (-HD50) may extinguish without turning red.

6.7.2 Reset and Start Procedure from Emergency Stop

(1) Before pressing the [POWER ON] button to re-supply power to the ma-

chine, check and remove the cause of emergency stop and re-check each

section.

• Checking the Condition of Each Individual Device

• Taking Remedial Measures against Picked Components

•

Check for fallen components and remove them.

CAUTION

When a component has fallen into the compo-

nent recognition camera section, be sure to

remove it.

Otherwise, a recognition error will occur after

the machine is powered up again.

•

Check tape feeders.

When a component to be picked up still remains in the cavity of the

tape, remove it from the cavity.

• Set the P.C.B. under transfer at the correct position.

• Check the air pressure.

• Others

(2) Check that the maintenance cover, the supply cover, and the safety bar

are closed.

0004-002 2-62 Tg0246-PM-OP

6. Starting, Emergency Stop, and Temporary Stop (Pause) Operations for Automatic Operation (“PLACE” Mode)

(3) Press the [POWER ON] button to re-supply power to the machine.

• Press and hold the [POWER ON] button for a few seconds.

• The LED of the [POWER ON] button (-HD50) illuminates in green,

indicating that power to the machine is supplied.

If the green LED does not illuminate (the LED stays in red), re-check

and remove the cause of the emergency stop.

• After the [POWER ON] button is pressed, the self-diagnostics func-

tion works on the recognition unit for a few minutes and no operation

becomes available.

Wait until the “” mark appears before “RECOGNITION” in the “ORI-

GIN MONITOR” field at the “AUTO OPN. MODE <PLACE-

MENT>” display.

(4) After a “” mark has appeared before “RECOGNITION”, perform the

zeroing operation to zero each individual device.

(5) When there still remains an unfinished P.C.B., determine whether or not

the P.C.B. should be completed.

To continue the placement operation, open the “SEMI-AUTOMATIC

OPERATION” display and follow the required operation. (Hierarchical

Sequence: “AUTO OPN. MODE <PLACEMENT>” Display → “AUTO

OPN. SUB-MENU” Display → “SEMI-AUTOMATIC OPERATION”

Display)

Refer to “4. SEMI-AUTOMATIC OPERATION of Section 3” for

details.

6.8 Stop Operation

6.8.1 General Stop Procedure

• Press the [STOP] button.

The LED of the [START] button (-HD01) extinguishes. After placing all

components on the P.C.B. in the middle of production process, each indi-

vidual device returns to its stationary position and the machine stops running.

• The green tower light extinguishes.

6.8.2 Automatic Stop Procedure

• Stop the input machine.

The machine processes all P.C.B.’s on the system line, discharges them, and

stops running automatically.

Notes: (a) It is assumed that “ENABLE” is set in the “AUTO STOP

MODE” data box at the “P.C.B. TRANSFER MODE SET-

UP” display. (Hierarchical Sequence: “DEVICE DATA”Display

→ “P.C.B. TRANSFER MODE SET-UP” Display)

(b) When a machine of another brand is connected to the system

line, this function may not work.

6.8.3 Emergency Stop Procedure

• To stop the machine instantaneously in an emergency, press one of the

[EMERGENCY STOP] buttons.

Power to the loads is shut off and the machine stops running instantaneously.

Refer to “6.7.2 Reset and Start Procedure from Emergency Stop of Section

2” for details on how to reset the machine from emergency stop.

0004-002 2-63 Tg0246-PM-OP

7. Starting, Emergency Stop, and Temporary Stop (Pause) Operations for Automatic Operation (“PASS” Mode)

7. Starting, Emergency Stop, and Temporary Stop

(Pause) Operations for Automatic Operation

(“PASS” Mode)

7.1 Usage

When “PASS” is set in the “PLACEMENT MODE” data box at the “OPERA-

TION DATA” display, the machine does not place any components on a P.C.B.

and passes the P.C.B. over to the output conveyor (Input Conveyor → P.C.B.

Positioning Section → Output Conveyor). (Hierarchical Sequence: “PATTERN

PROGRAM” Display → “PATTERN PROGRAM EDIT” Display → “OP-

ERATION DATA” Display)

7.2 Start Procedure

(1) Perform the following operations.

• Preparation of Pattern Program

(Refer to “5.1 Preparation of Pattern Program of Section 2” for

details)

• Refer to “5.2 Program Change Operation of Section 2” for details

When the production model is selected, the vacuum pump motor stops

automatically.

• Pattern Program Checking for Production Model

(Refer to “5.3 Pattern Program Checking for Production Model of

Section 2” for details.)

“PASS” must be set in the “PLACEMENT MODE” data box at the

“OPERATION DATA” display in the pattern program.

(The highlighted [PASS/PLACE CHANGE] key in the “AUTO OPN.

SUB-MENU” display toggles off.)

• Adjustment of P.C.B. Positioning Section (Ref.: “5.2.2 Adjustment of

P.C.B. Positioning Section of Section 2")

(2) Confirm that the maintenance covers (maintenance covers, supply

covers, safety bars) are closed.

(3) Set the [OPERATION/SET UP] switch to the “OPERATION” side and

remove the selection key from the machine.

(4) Confirm that the LEDs (-HD09) of the [READY] buttons on the front and

rear operation panels are “ON”.

Press the [READY] button to turn it on if necessary.

To set the opposite side ready for operation, select the [SIDE A] or the

[SIDE B] key (Only the opposite side can be selected. Press the [READY]

button in the case of the operation panel.) under the label “(FEEDER

CHANGE-OVER PREPARATION COMPLETE)” at the “AUTO OPN

SUB-MENU” display and press the [MOVE] button. (Hierarchical Se-

quence: “AUTO OPN. MODE (PLACEMENT)” Display → “AUTO

OPN. SUB-MENU” Display)

0004-002 2-64 Tg0246-PM-OP