RS-1使用說明書.pdf - 第10页
2- 15 -5 供料器台架下降 ···························································································· 2- 165 2- 15 -6 供料器的插拔 ·······················································································…
2-3-1 设备的启动 ······································································································· 2-5
2-3-2 设备的退出方法 ································································································· 2-7
2-3-3 停电对策 ·········································································································· 2-8
2-3-4 接通电源时吸嘴安装异常 ··················································································· 2-10
2-3-5 事件画面 ········································································································ 2-13
2-4 预热 ··············································································································· 2-14
2-4-1 初始画面 ········································································································ 2-14
2-4-2 条件设置 ········································································································ 2-15
2-4-3 运行内容 ········································································································ 2-16
2-5 通过模式 ········································································································· 2-17
2-6 文件操作 ········································································································· 2-20
2-6-1 打开（读入文件） ···························································································· 2-20
2-6-2 保存 ·············································································································· 2-21
2-6-3 另存为 ··········································································································· 2-21
2-7 生产准备 ········································································································· 2-22
2-7-1 设置基板 ········································································································ 2-22
2-7-2 元件供应部分的准备 ························································································· 2-29
2-7-3 ATC 的准备 ····································································································· 2-31
2-8 生产画面 ········································································································· 2-33
2-8-1 生产画面的启动 ······························································································· 2-33
2-8-2 生产条件画面 ·································································································· 2-34
2-8-3 生产开始 ········································································································ 2-40
2-9 生产管理信息（窗口） ······················································································ 2-53
2-9-1 生产管理信息 ·································································································· 2-53
2-9-2 生产管理信息的管理 ························································································· 2-61
2-10 确认电动式供料器 ··························································································· 2-62
2-10-1 电动式供料器确认画面 ···················································································· 2-62
2-11 生产程序 ······································································································· 2-66
2-11-1 设置元件数 ··································································································· 2-66
2-11-2 编辑数据 ······································································································ 2-69
2-11-3 检查生产程序 ································································································ 2-76
2-11-4 重试列表 ······································································································ 2-78
2-12 生产辅助 ······································································································· 2-94
2-12-1 支援准备 ······································································································ 2-94
2-12-2 确认贴片点 ·································································································· 2-111
2-12-3 验证检查（选购项） ······················································································ 2-115
2-12-4 通用图像元件方向检查 ··················································································· 2-121
2-12-5 检测激光高度 ······························································································· 2-129
2-13 工具 ··········································································································· 2-135
2-13-1 操作选项 ····································································································· 2-135
2-13-2 显示项目设置 ······························································································· 2-135
2-14 生产时的各项处理 ························································································· 2-137
2-14-1 ZA 轴 3mm 高度的动作条件 ············································································· 2-137
2-14-2 继续返回原点 ······························································································· 2-138
2-14-3 继续生产 ····································································································· 2-139
2-14-4 归还吸嘴 ····································································································· 2-147
2-14-5 设备信息的取得 ···························································································· 2-149
2-14-6 摄像机跟踪贴片位置 ······················································································ 2-151
2-14-7 摄像机跟踪吸取位置 ······················································································ 2-152
2-15 生产时的错误处理/暂停 ·················································································· 2-154
2-15-1 发生错误 ····································································································· 2-154
2-15-2 无元件 ········································································································ 2-158
2-15-3 标记识别错误 ······························································································· 2-161
2-15-4 打开安全盖（安全罩） ··················································································· 2-164
2-15-5 供料器台架下降 ···························································································· 2-165
2-15-6 供料器的插拔 ······························································································· 2-166
2-15-7 送料器浮动检测 ···························································································· 2-166
2-15-8 保护元件 ····································································································· 2-167
2-15-9 暂停时的无元件补满功能 ················································································ 2-169
2-15-10 生产开始时的检查 ························································································ 2-170
2-15-11 循环停止 ···································································································· 2-171
2-15-12 供料器插拔模式 ··························································································· 2-172
2-16 FCS（选购项）····························································································· 2-173
2-17 不间断操作(选购项) ······················································································· 2-173
2-17-1 数据制作步骤 ······························································································· 2-173
2-17-2 机器动作模式的变更 ······················································································ 2-175
2-17-3 生产动作 ····································································································· 2-176
2-18 MTC（TR-6D）、 MTS（TR-5D）、 DTS 的不间断操作功能 ···································· 2-182
2-18-1 机器动作模式的变更 ······················································································ 2-182
2-18-2 生产动作 ····································································································· 2-183
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······························································································· 3-1
3-1 日常检查项目一览 ······························································································3-1
3-1-1 气压、排水瓶 ···································································································· 3-3
3-1-2 真空压力 ·········································································································· 3-4
3-1-3 管道及接头 ······································································································· 3-5
3-1-4 各单元气缸 ······································································································· 3-5
3-1-5 空气过滤器（LNC120-8 Head） ··········································································· 3-6
3-1-6 传送带 ············································································································· 3-7
3-1-7 传送滑轮 ·········································································································· 3-8
3-1-8 支撑板 ············································································································· 3-8
3-1-9 垃圾箱 ············································································································· 3-8
3-1-10 空气过滤器（统一更换台车） ············································································· 3-9
3-2 清扫 ··············································································································· 3-10
3-2-1 XY 轴直动单元 ································································································· 3-10
3-2-2 各种传送传感器 ································································································ 3-11
3-2-3 CAL 块 ··········································································································· 3-12
3-2-4 激光校准传感器 ······························································································· 3-13
3-2-5 高度测量装置(HMS) ························································································· 3-14
3-2-6 吸嘴 ·············································································································· 3-15
3-2-7 吸嘴外圈 ········································································································ 3-17
3-2-8 ATC 单元 ········································································································ 3-18
3-2-9 供料器台架 ····································································································· 3-18
3-2-10 统一更换台车 ································································································ 3-19
3-2-11 台架升降机 ··································································································· 3-19
3-2-12 OCC（偏光滤光片） ······················································································· 3-20
3-2-13 VCS 单元 ······································································································ 3-21
3-2-14 风扇马达过滤器 ····························································································· 3-22
3-2-15 切带刀刃 ······································································································ 3-23
3-2-16 负载控制单元(选购项) ····················································································· 3-24
3-2-17 CVS（选购项） ······························································································ 3-24
3-2-18 共面性传感器(选购项) ····················································································· 3-25
3-3 注油 ··············································································································· 3-26
3-3-1 XY 轴直动单元 ································································································· 3-26
3-3-2 X/Y 轴滚珠丝杠 ································································································ 3-27
3-3-3 传送螺旋轴 ····································································································· 3-28
3-3-4 传送导轴 ········································································································ 3-28
3-3-5 驱动轴 ··········································································································· 3-28
3-3-6 滚珠丝杠和花键轴 ···························································································· 3-29
3-3-7 支撑台 ··········································································································· 3-30
3-3-8 统一更换台车 ·································································································· 3-31
3-3-9 台架升降机 ····································································································· 3-31
3-3-10 传送停止挡块 ································································································ 3-32
3-4 消耗品列表 ······································································································ 3-33
3-5 推荐定期更换部件 ···························································································· 3-35
3-6 使用润滑油、油································································································ 3-35
3-7 定期更换零件更换方法 ······················································································ 3-36
3-7-1 切带单元的更换 ······························································································· 3-36
3-7-2 真空泵零件的更换 ···························································································· 3-36
3-7-3 手写笔与长挂钩的更换 ······················································································ 3-36
第
4
章 制作生产程序
··················································································· 4-1
4-1 流程图 ··············································································································4-1
4-2 环境设置 ···········································································································4-2
4-2-1 用户组 ············································································································· 4-2
4-2-2 显示语言设置 ···································································································· 4-5
4-2-3 调整日期和时间 ································································································· 4-6
4-3 制作生产程序 ·····································································································4-7
4-3-1 启动生产程序编辑 ······························································································ 4-7
4-3-2 生产程序的制作步骤 ··························································································· 4-8
4-3-3 基板数据 ·········································································································· 4-8
4-3-4 贴片数据 ········································································································ 4-36
4-3-5 元件数据 ········································································································ 4-45
4-3-6 吸取数据 ······································································································· 4-125
4-3-7 数据完成状态 ································································································· 4-132
4-3-8 数据一致性检查 ······························································································ 4-133
4-4 优化 ············································································································· 4-134
4-4-1 设置优化条件 ································································································· 4-134
4-4-2 执行优化 ······································································································· 4-146
4-5 其他功能 ······································································································· 4-155
4-5-1 编辑 ············································································································· 4-155
4-5-2 工具 ············································································································· 4-171
4-5-3 列表画面的功能 ······························································································ 4-180
4-5-4 示教 ············································································································· 4-183
4-5-5 环境设置 ······································································································· 4-208
4-5-6 机器操作 ······································································································· 4-210
4-5-7 测量、检查 ···································································································· 4-235
4-6 文本文件输出 ································································································· 4-289
4-7 退出编辑程序 ································································································· 4-291
第
5
章
数据库
···························································································· 5-1
5-1 元件数据库 ········································································································5-1
5-1-1 数据库使用方法 ································································································· 5-1
5-1-2 注册 ················································································································ 5-4
5-1-3 命令列表 ·········································································································· 5-5
5-1-4 重新查找 ·········································································································· 5-9