RS-1使用說明書.pdf - 第9页

2-3- 1 设备的启动 ······································································································· 2-5 2-3- 2 设备的退出方法 ····················································································…

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装置概要

························································································· 1-1

1-1 本装置概要 ········································································································1-1

1-1-1 前言 ················································································································ 1-1

1-1-2 特长 ················································································································ 1-2

1-1-3 特性 ················································································································ 1-4

1-1-4 系统构成 ·········································································································· 1-5

1-1-5 缩写的说明 ······································································································· 1-8

1-1-6 本装置的构成 ···································································································· 1-9

1-2 本装置的构造 ··································································································· 1-11

1-2-1 基板传送部分的构造 ·························································································· 1-11

1-2-2 元件供给部分的构成 ························································································· 1-12

1-2-3 Head 单元的构成 ······························································································ 1-15

1-2-4 ATC 单元（Auto Tool Changer）的构成 ································································· 1-18

1-2-5 图像识别装置（VCS）的构造 ············································································· 1-22

1-3 机械规格 ········································································································· 1-23

1-3-1 机械尺寸与重量 ······························································································· 1-23

1-3-2 贴片精度 ········································································································ 1-24

1-3-3 其他 ·············································································································· 1-30

1-3-4 X, Y, Z, ZA, θ 轴的说明 ······················································································ 1-31

1-4 电气规格 ········································································································· 1-32

1-4-1 与外部装置的接口 ···························································································· 1-33

1-5 对象元件及元件包装方式 ··················································································· 1-36

1-6 印刷基板规格 ··································································································· 1-45

1-7 定心系统 ········································································································· 1-49

1-8 基本操作 ········································································································· 1-54

1-8-1 画面构成示例 ·································································································· 1-54

1-8-2 显示装置及输入装置 ························································································· 1-55

1-8-3 操作方法 ········································································································ 1-57

1-8-4 菜单、功能按钮 ······························································································· 1-62

1-8-5 简易事项显示画面 ···························································································· 1-72

1-9 文件的操作 ······································································································ 1-74

1-9-1 新建 ·············································································································· 1-74

1-9-2 打开（读入文件） ···························································································· 1-74

1-9-3 保存 ·············································································································· 1-75

1-9-4 另存为 ··········································································································· 1-76

1-9-5 文本文件输出 ·································································································· 1-78

1-9-6 设备信息的取得和保存 ······················································································ 1-81

1-9-7 保存图像数据 ·································································································· 1-90

1-9-8 生产程序初始文件夹 ························································································· 1-91

1-9-9 文件管理 ········································································································ 1-92

1-9-10 硬件安全拆卸 ································································································ 1-93

1-10 C 盘的更新操作 ······························································································· 1-94

第

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生产

······························································································· 2-1

2-1 流程图 ··············································································································2-1

2-2 概要 ·················································································································2-2

2-2-1 生产模式 ·········································································································· 2-2

2-2-2 生产流程 ·········································································································· 2-3

2-2-3 生产主菜单的构成 ······························································································ 2-4

2-3 设备的启动和退出 ······························································································2-5

2-3-1 设备的启动 ······································································································· 2-5

2-3-2 设备的退出方法 ································································································· 2-7

2-3-3 停电对策 ·········································································································· 2-8

2-3-4 接通电源时吸嘴安装异常 ··················································································· 2-10

2-3-5 事件画面 ········································································································ 2-13

2-4 预热 ··············································································································· 2-14

2-4-1 初始画面 ········································································································ 2-14

2-4-2 条件设置 ········································································································ 2-15

2-4-3 运行内容 ········································································································ 2-16

2-5 通过模式 ········································································································· 2-17

2-6 文件操作 ········································································································· 2-20

2-6-1 打开（读入文件） ···························································································· 2-20

2-6-2 保存 ·············································································································· 2-21

2-6-3 另存为 ··········································································································· 2-21

2-7 生产准备 ········································································································· 2-22

2-7-1 设置基板 ········································································································ 2-22

2-7-2 元件供应部分的准备 ························································································· 2-29

2-7-3 ATC 的准备 ····································································································· 2-31

2-8 生产画面 ········································································································· 2-33

2-8-1 生产画面的启动 ······························································································· 2-33

2-8-2 生产条件画面 ·································································································· 2-34

2-8-3 生产开始 ········································································································ 2-40

2-9 生产管理信息（窗口） ······················································································ 2-53

2-9-1 生产管理信息 ·································································································· 2-53

2-9-2 生产管理信息的管理 ························································································· 2-61

2-10 确认电动式供料器 ··························································································· 2-62

2-10-1 电动式供料器确认画面 ···················································································· 2-62

2-11 生产程序 ······································································································· 2-66

2-11-1 设置元件数 ··································································································· 2-66

2-11-2 编辑数据 ······································································································ 2-69

2-11-3 检查生产程序 ································································································ 2-76

2-11-4 重试列表 ······································································································ 2-78

2-12 生产辅助 ······································································································· 2-94

2-12-1 支援准备 ······································································································ 2-94

2-12-2 确认贴片点 ·································································································· 2-111

2-12-3 验证检查（选购项） ······················································································ 2-115

2-12-4 通用图像元件方向检查 ··················································································· 2-121

2-12-5 检测激光高度 ······························································································· 2-129

2-13 工具 ··········································································································· 2-135

2-13-1 操作选项 ····································································································· 2-135

2-13-2 显示项目设置 ······························································································· 2-135

2-14 生产时的各项处理 ························································································· 2-137

2-14-1 ZA 轴 3mm 高度的动作条件 ············································································· 2-137

2-14-2 继续返回原点 ······························································································· 2-138

2-14-3 继续生产 ····································································································· 2-139

2-14-4 归还吸嘴 ····································································································· 2-147

2-14-5 设备信息的取得 ···························································································· 2-149

2-14-6 摄像机跟踪贴片位置 ······················································································ 2-151

2-14-7 摄像机跟踪吸取位置 ······················································································ 2-152

2-15 生产时的错误处理/暂停 ·················································································· 2-154

2-15-1 发生错误 ····································································································· 2-154

2-15-2 无元件 ········································································································ 2-158

2-15-3 标记识别错误 ······························································································· 2-161

2-15-4 打开安全盖（安全罩） ··················································································· 2-164

2-15-5 供料器台架下降 ···························································································· 2-165

2-15-6 供料器的插拔 ······························································································· 2-166

2-15-7 送料器浮动检测 ···························································································· 2-166

2-15-8 保护元件 ····································································································· 2-167

2-15-9 暂停时的无元件补满功能 ················································································ 2-169

2-15-10 生产开始时的检查 ························································································ 2-170

2-15-11 循环停止 ···································································································· 2-171

2-15-12 供料器插拔模式 ··························································································· 2-172

2-16 FCS（选购项）····························································································· 2-173

2-17 不间断操作(选购项) ······················································································· 2-173

2-17-1 数据制作步骤 ······························································································· 2-173

2-17-2 机器动作模式的变更 ······················································································ 2-175

2-17-3 生产动作 ····································································································· 2-176

2-18 MTC（TR-6D）、 MTS（TR-5D）、 DTS 的不间断操作功能 ···································· 2-182

2-18-1 机器动作模式的变更 ······················································································ 2-182

2-18-2 生产动作 ····································································································· 2-183

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······························································································· 3-1

3-1 日常检查项目一览 ······························································································3-1

3-1-1 气压、排水瓶 ···································································································· 3-3

3-1-2 真空压力 ·········································································································· 3-4

3-1-3 管道及接头 ······································································································· 3-5

3-1-4 各单元气缸 ······································································································· 3-5

3-1-5 空气过滤器（LNC120-8 Head） ··········································································· 3-6

3-1-6 传送带 ············································································································· 3-7

3-1-7 传送滑轮 ·········································································································· 3-8

3-1-8 支撑板 ············································································································· 3-8

3-1-9 垃圾箱 ············································································································· 3-8

3-1-10 空气过滤器（统一更换台车） ············································································· 3-9

3-2 清扫 ··············································································································· 3-10

3-2-1 XY 轴直动单元 ································································································· 3-10

3-2-2 各种传送传感器 ································································································ 3-11

3-2-3 CAL 块 ··········································································································· 3-12

3-2-4 激光校准传感器 ······························································································· 3-13

3-2-5 高度测量装置(HMS) ························································································· 3-14

3-2-6 吸嘴 ·············································································································· 3-15

3-2-7 吸嘴外圈 ········································································································ 3-17

3-2-8 ATC 单元 ········································································································ 3-18

3-2-9 供料器台架 ····································································································· 3-18

3-2-10 统一更换台车 ································································································ 3-19

3-2-11 台架升降机 ··································································································· 3-19

3-2-12 OCC（偏光滤光片） ······················································································· 3-20

3-2-13 VCS 单元 ······································································································ 3-21

3-2-14 风扇马达过滤器 ····························································································· 3-22

3-2-15 切带刀刃 ······································································································ 3-23

3-2-16 负载控制单元(选购项) ····················································································· 3-24

3-2-17 CVS（选购项） ······························································································ 3-24

3-2-18 共面性传感器(选购项) ····················································································· 3-25

3-3 注油 ··············································································································· 3-26

3-3-1 XY 轴直动单元 ································································································· 3-26

3-3-2 X/Y 轴滚珠丝杠 ································································································ 3-27

3-3-3 传送螺旋轴 ····································································································· 3-28

3-3-4 传送导轴 ········································································································ 3-28

3-3-5 驱动轴 ··········································································································· 3-28

3-3-6 滚珠丝杠和花键轴 ···························································································· 3-29

3-3-7 支撑台 ··········································································································· 3-30