RS-1使用說明書.pdf - 第8页

为了安全使用机器目录第 1 部基本篇第 1 章装置概要 ························································································· 1-1 1-1 本装置概要 ··················································································…

为了安全使用 RS-1 系列的注意事项

危险

共面性传感器中使用了激光等级为

的产品。

激光束会造成眼睛或皮肤损伤。

请绝对不要直视或接触激光束。

注意

为防止人身受伤，请勿在拆下安全盖（安全罩）、安全装置等状态下运行。

2. 为防止人身受伤，请务必小心，以免头发、衣服等被卷入传送带链。

此外，请勿戴手套。

3. 为防止人身受伤，维护时（注油、调整、日常检修），请切断电源。

4. 为防止人身受伤，请在电源线上使用漏电断路器。

安全盖（安全罩）

1. 开关安全盖（安全罩）时请注意下列事项。

・打开安全盖（安全罩）时要把盖（罩）向上开足直到面向左侧的锁定臂处于“上

锁”状态后，再放开手。

没有上锁就放开手时，盖（罩）有落下来的危险。

・关闭盖（罩）子时先解开锁，再关闭盖（罩）子。

（请注意，解开锁时不要使盖（罩）子落下来导致受伤。）

・不要过渡增加盖（罩）子、手把等的负荷。

・如果 Head 单元位于主机装置后面，开关后侧安全盖（安全罩）时，可能会接触

到 X 轴单元。这时，请将 Head 单元移动到主机装置前面，再进行后侧安全盖（安

全罩）的开关。

注意

本装置的操作系统采用

Windows 7

（包括以太网通信功能）。

除安装提供的用于本装置的软件之外，加装其他软件，不保证正常运行。

对 SSD 内装入的文件进行转移、重命名、文件或文件夹的压缩、复制，也同样不

保证正常运行，敬请谅解。

●万一出现此种情况，可能需要更换新的

SSD

、丢失数据，务请格外注意。

注意

为保护操作系统，使用了

Enhanced Write Filter(EWF)

组件，进行了

盘

ROM

化。

1. 请勿在 C 盘保存文件。

把文件保存在 ROM 化后的 C 盘，会仿真占用主存储器。

因而，把文件存在 C 盘里时，会增加主存储器的使用量，压迫系统。

反复保存后可能造成内存不足，显示系统错误，可能需要重启本设备。

2. 需要修改操作系统的信息时，必须进行 C 盘的更新操作。

操作方法请参见使用说明书「1-10 更新 C 盘的操作」。

需要修改操作系统信息的操作是指下列事项：

・RS-1 系列系统软件的版本升级

・添加打印机

・设置网络（IP 地址、工作组等）

・添加用户

・变更资源管理器的设置

●

要变更操作系统信息时，在执行

盘的更新操作后，需要重启一次本装置。

注意

本装置的

盘可用于安装软件或保存数据，但容量有限。

1. 请确保 D 盘的可用空间。

D 盘的可用空间请确保 500MB 以上。

可用空间不足 500MB 时，请删除无用的文件(旧版本的主机软件、Log 文件、无

用的生产程序等），以确保可用空间。

● 在可用空间不足的状态下使用时，可能发生应用软件错误或文件 I/O 错误，

导致软件运行不稳定，无法进行正常的动作。

注意

1. 本装置在 ATX 电源中使用了电池，以保护停电时的生产程序等。

为防止 ATX 内置电池老化，请勿在非通电状态下将本装置放置 6 个月以上。

● 本装置以主断路器及总开关 ON 的状态为通电状态。

为了安全使用机器

目

录

第

部

基本篇

第

章

装置概要

························································································· 1-1

1-1 本装置概要 ········································································································1-1

1-1-1 前言 ················································································································ 1-1

1-1-2 特长 ················································································································ 1-2

1-1-3 特性 ················································································································ 1-4

1-1-4 系统构成 ·········································································································· 1-5

1-1-5 缩写的说明 ······································································································· 1-8

1-1-6 本装置的构成 ···································································································· 1-9

1-2 本装置的构造 ··································································································· 1-11

1-2-1 基板传送部分的构造 ·························································································· 1-11

1-2-2 元件供给部分的构成 ························································································· 1-12

1-2-3 Head 单元的构成 ······························································································ 1-15

1-2-4 ATC 单元（Auto Tool Changer）的构成 ································································· 1-18

1-2-5 图像识别装置（VCS）的构造 ············································································· 1-22

1-3 机械规格 ········································································································· 1-23

1-3-1 机械尺寸与重量 ······························································································· 1-23

1-3-2 贴片精度 ········································································································ 1-24

1-3-3 其他 ·············································································································· 1-30

1-3-4 X, Y, Z, ZA, θ 轴的说明 ······················································································ 1-31

1-4 电气规格 ········································································································· 1-32

1-4-1 与外部装置的接口 ···························································································· 1-33

1-5 对象元件及元件包装方式 ··················································································· 1-36

1-6 印刷基板规格 ··································································································· 1-45

1-7 定心系统 ········································································································· 1-49

1-8 基本操作 ········································································································· 1-54

1-8-1 画面构成示例 ·································································································· 1-54

1-8-2 显示装置及输入装置 ························································································· 1-55

1-8-3 操作方法 ········································································································ 1-57

1-8-4 菜单、功能按钮 ······························································································· 1-62

1-8-5 简易事项显示画面 ···························································································· 1-72

1-9 文件的操作 ······································································································ 1-74

1-9-1 新建 ·············································································································· 1-74

1-9-2 打开（读入文件） ···························································································· 1-74

1-9-3 保存 ·············································································································· 1-75

1-9-4 另存为 ··········································································································· 1-76

1-9-5 文本文件输出 ·································································································· 1-78

1-9-6 设备信息的取得和保存 ······················································································ 1-81

1-9-7 保存图像数据 ·································································································· 1-90

1-9-8 生产程序初始文件夹 ························································································· 1-91

1-9-9 文件管理 ········································································································ 1-92

1-9-10 硬件安全拆卸 ································································································ 1-93

1-10 C 盘的更新操作 ······························································································· 1-94

第

章

生产

······························································································· 2-1

2-1 流程图 ··············································································································2-1

2-2 概要 ·················································································································2-2

2-2-1 生产模式 ·········································································································· 2-2

2-2-2 生产流程 ·········································································································· 2-3

2-2-3 生产主菜单的构成 ······························································································ 2-4

2-3 设备的启动和退出 ······························································································2-5

2-3-1 设备的启动 ······································································································· 2-5

2-3-2 设备的退出方法 ································································································· 2-7

2-3-3 停电对策 ·········································································································· 2-8

2-3-4 接通电源时吸嘴安装异常 ··················································································· 2-10

2-3-5 事件画面 ········································································································ 2-13

2-4 预热 ··············································································································· 2-14

2-4-1 初始画面 ········································································································ 2-14

2-4-2 条件设置 ········································································································ 2-15

2-4-3 运行内容 ········································································································ 2-16

2-5 通过模式 ········································································································· 2-17

2-6 文件操作 ········································································································· 2-20

2-6-1 打开（读入文件） ···························································································· 2-20

2-6-2 保存 ·············································································································· 2-21

2-6-3 另存为 ··········································································································· 2-21

2-7 生产准备 ········································································································· 2-22

2-7-1 设置基板 ········································································································ 2-22

2-7-2 元件供应部分的准备 ························································································· 2-29

2-7-3 ATC 的准备 ····································································································· 2-31

2-8 生产画面 ········································································································· 2-33

2-8-1 生产画面的启动 ······························································································· 2-33

2-8-2 生产条件画面 ·································································································· 2-34

2-8-3 生产开始 ········································································································ 2-40

2-9 生产管理信息（窗口） ······················································································ 2-53

2-9-1 生产管理信息 ·································································································· 2-53

2-9-2 生产管理信息的管理 ························································································· 2-61

2-10 确认电动式供料器 ··························································································· 2-62

2-10-1 电动式供料器确认画面 ···················································································· 2-62

2-11 生产程序 ······································································································· 2-66

2-11-1 设置元件数 ··································································································· 2-66

2-11-2 编辑数据 ······································································································ 2-69

2-11-3 检查生产程序 ································································································ 2-76

2-11-4 重试列表 ······································································································ 2-78

2-12 生产辅助 ······································································································· 2-94

2-12-1 支援准备 ······································································································ 2-94

2-12-2 确认贴片点 ·································································································· 2-111

2-12-3 验证检查（选购项） ······················································································ 2-115

2-12-4 通用图像元件方向检查 ··················································································· 2-121

2-12-5 检测激光高度 ······························································································· 2-129

2-13 工具 ··········································································································· 2-135

2-13-1 操作选项 ····································································································· 2-135

2-13-2 显示项目设置 ······························································································· 2-135

2-14 生产时的各项处理 ························································································· 2-137

2-14-1 ZA 轴 3mm 高度的动作条件 ············································································· 2-137

2-14-2 继续返回原点 ······························································································· 2-138

2-14-3 继续生产 ····································································································· 2-139

2-14-4 归还吸嘴 ····································································································· 2-147

2-14-5 设备信息的取得 ···························································································· 2-149

2-14-6 摄像机跟踪贴片位置 ······················································································ 2-151

2-14-7 摄像机跟踪吸取位置 ······················································································ 2-152

2-15 生产时的错误处理/暂停 ·················································································· 2-154

2-15-1 发生错误 ····································································································· 2-154

2-15-2 无元件 ········································································································ 2-158

2-15-3 标记识别错误 ······························································································· 2-161

2-15-4 打开安全盖（安全罩） ··················································································· 2-164