Administrator’s Guide(CP45FV) Eng.pdf - 第175页
Optimization 10-9 10.6. Optimizer Dialog Press the <Run Optimizer> button to execute the Optimizer . During the execution, the following dialog box is displayed. Figur e 10-7. "Optimizer" dialog box In th…
Samsung Component Placer CP45FV Series Administrator’s Guide
Point> option performs a mounting operation for PCBs 1, 2, 3, and 4 at the same time.
In general, the latter method can increase overall operation efficiency. However, if
there are many defective PCBs, the operation efficiency might be lower than the
former.
<Optimization Options> group
The group to set options for the optimization algorithm itself executed by the
Optimizer.
In general, shorter components should be mounted earlier than taller components. If
this order is not followed, some of the PCBs might bump into the components with
nozzle installation. The <Component Height> option decides how closely this rule is
to be followed. If this rule is too strictly applied unnecessarily, a low efficiency
program might be generated. For regular PCBs, select <Normal>, and for the PCBs
that need a strict application of this rule, select <Strict>.
The <Search Depth> option is used to decide the execution method of mounting order
algorithm. It is because the optimization of mounting order takes the longest in the
Optimizer execution time in general. In addition, the more the placement points, the
longer the Optimizer execution time. When <Quick> is selected, the mounting order
can be decided quickly. In general, however, operation efficiency in the end is lower
than when <Deep> is selected. To raise the operation efficiency, select <Deep>
although the Optimizer execution time is longer. These options do not affect the
arrangement of nozzles or feeders.
<Time(sec)> edit box group
This group is to enter the time needed to execute each motion of equipment, it is used
to calculate the operation time in the Optimizer. The values of Tray Y and Tray Z can
affect the decision of operation order. Therefore, enter a value closest to the actual
value to increase operation efficiency and accuracy of operation time estimation.
ANC: time needed for one nozzle change operation (sec)
Fiducial: time needed to recognize a fiducial mark (sec)
Vision: time needed to recognize a vision component at the fixed camera (sec)
Tray Y: time needed for a tray in the Multi-Tray Feeder to move in Y direction
(sec)
Tray Z: time needed for a tray in the Multi-Tray Feeder to move in Z
direction(sec)
Shuttle : Time needed for the Shuttle Tray pad to move back and forth (sec)
10-8
Optimization
10-9
10.6. Optimizer Dialog
Press the <Run Optimizer> button to execute the Optimizer. During the execution, the
following dialog box is displayed.
Figure 10-7. "Optimizer" dialog box
In the top box, equipment model name, the number of component types, and total
placement points are displayed. In the second box, the steps of Optimizer progression are
displayed with a check mark. The one with the check mark is the step in progress. In the
third box, more detailed progression status, elapsed time and remaining time are
displayed. Remaining time is displayed only in the sequence optimization step when the
search depth option is set to Deep. The more the number of component types and
placement points, the longer the execution time. The progress bar under the third box
shows the progress of the current step. The Cancel/Stop button on the bottom is used to
stop the execution of Optimizer in the middle. Normally Cancel is shown on the button,
when this button is pressed in this status, the User Break message box is displayed and
the Optimizer execution is cancelled. In other words, all the operation executed thus far is
cancelled. However, if Deep is selected for the search depth in the Optimizer execution
option, Stop is displayed during sequence optimization. At this time, even though this
button is pressed, the optimization solution searched so far is preserved and a dialog box
according to this result is displayed. When the Accept button is clicked on here, a step
program based on the optimization solution searched so far is created.
Samsung Component Placer CP45FV Series Administrator’s Guide
10.7. Optimization Result
When the Optimizer execution is completed, the following dialog box is displayed.
Figure 10-8. "Optimization Result" dialog box
This dialog box shows various results so that the optimized status can be seen at a glance.
When the <Accept> button is clicked on, closes this dialog box, ends the Optimizer and
the result is reflected in the MMI step program. When the <Reject> button is clicked on,
the result is not reflected in the MMI step program and the Optimizer option dialog box is
displayed again. If necessary, readjust the Optimizer options and execute again.
<Placement> group
The number of component types, total placement points, the number of nozzle
changes, and total operation time is displayed in this group. As the total operation
time is an estimate based on simulation, it might differ from the actual operation time.
To calculate production quantity, actually produce a PCB with the equipment and
refer to that time.
<Arrangement> group
The arrangement status of tape feeders, ANCs, and nozzles is displayed in this group.
Pre indicates the number arranged by the user, New indicates the number newly
arranged in the Optimizer, and Total indicates the total number of arrangements.
<Pickup> group
The distribution of simultaneous component pickups is displayed in this group. As the
CP45F/V NEO model has 6 heads, there are 6 types of component pickups, from
individual pickup to 6 simultaneous pickups. The number of pickup points and its
percentage for each pickup type is displayed in this group.
I: Component pickup by one head only (individual pickup)
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