operation-cp45.pdf - 第24页

Samsung Component Placer CP-45F(V)/FS Operations Manual xvi 1.5.1. PCB production .............................................................................. 1-11 1.5.2. Creation and editing of production program ....…

100%1 / 324
Table of Contents
xv
Table of Contents
Main Contents
Preface ................................................................................................... i
About Safety.................................................................................................... ii
Safety Precaution ............................................................................................iii
About Warranty................................................................................................ix
About This Manual........................................................................................... x
Table of Contents .................................................................................................xv
Main Contents.................................................................................................xv
List of Figures................................................................................................xxi
List of Tables ..............................................................................................xxvii
Overview
Chapter 1. Features and Scope of Equipment..................................................1-1
1.1 Features of Equipment....................................................................1-1
1.1.1.
Features of CP-45F/V AND CP-45FS model....................................1-1
1.2. Applicable Components and Packages ..........................................1-3
1.2.1.
Configuration of the head and vision recognition system.................1-3
1.2.2. Applicable component sizes.............................................................1-3
1.2.3. The placement precision...................................................................1-4
1.2.4. The pick & place cycle time..............................................................1-4
1.3. Mechanical Specifications...............................................................1-7
1.3.1.
Size and weight of the equipment.....................................................1-7
1.3.2. Requirements for air pressure..........................................................1-7
1.3.3. Environmental conditions..................................................................1-7
1.3.4. Noise.................................................................................................1-8
1.4. Electrical Specifications ..................................................................1-8
1.4.1.
Power requirements..........................................................................1-8
1.4.2. EPU (External Programming Unit)....................................................1-9
1.4.3. HLC (Host Line Computer)...............................................................1-9
1.5. Control System Specifications ......................................................1-11
Samsung Component Placer CP-45F(V)/FS Operations Manual
xvi
1.5.1.
PCB production..............................................................................1-11
1.5.2. Creation and editing of production program...................................1-12
1.5.3. Input/Output device........................................................................ 1-12
1.5.4. Number of data that can be handled by MMI................................. 1-13
1.5.5. Connections with peripheral units..................................................1-14
Chapter 2. Basic Configuration and Name of Each Part .................................. 2-1
2.1. Exterior (Name of Each Part) ......................................................... 2-1
2.2. System Configuration..................................................................... 2-2
2.2.1.
Mechanical part configuration..........................................................2-2
2.2.2. Control part configuration.................................................................2-3
2.3. Head Assembly.............................................................................. 2-4
2.3.1.
Head assembly of CP-45F/V and CP-45FS.....................................2-4
2.4. Coordinate System......................................................................... 2-5
2.4.1.
X, Y-axis...........................................................................................2-5
2.4.2. Z-axis............................................................................................... 2-5
2.4.3. Theta (R)-Axis.................................................................................. 2-5
2.5. X-Y Frame Part .............................................................................. 2-6
2.5.1.
XY-Axis Specifications..................................................................... 2-6
2.5.2. Head Specifications......................................................................... 2-7
2.6. PCB Conveyor System................................................................... 2-7
2.6.1.
Configuration....................................................................................2-7
2.6.2. Functions ......................................................................................... 2-8
2.7. Board Specifications..................................................................... 2-11
2.7.1.
PCB sizes, allowable deflection error.............................................2-11
2.7.2. PCB conveyor system height......................................................... 2-12
2.7.3. Conveyor rail width controller......................................................... 2-12
2.7.4. Conveyor Regulator Pressure Setting ...........................................2-12
2.7.5. Conditions for PCB ........................................................................2-13
2.8. Detection of Improper Component Pickups.................................. 2-14
2.9. PCB Coordinate Correction Function (Fiducial Mark Recognition)2-14
2.9.1.
Fiducial inspection .........................................................................2-15
2.10. Component Alignment Method (Component Centering Method).. 2-17
2.10.1.
Flying Vision...................................................................................2-17
2.10.2. Upward vision unit(For CP-45FV)..................................................2-20
Table of Contents
xvii
2.11. Component Alignment Method (Centering Method) and Component
Relationships..............................................................................................2-23
2.11.1.
Configuration of the head and vision recognition system...............2-23
2.11.2. Component alignment mode and component specifications..........2-23
2.12. ANC (Auto Nozzle Changer).........................................................2-25
2.13. Nozzle...........................................................................................2-26
2.13.1.
Nozzle types...................................................................................2-26
2.13.2. General nozzles..............................................................................2-27
2.13.3. Special nozzles...............................................................................2-28
2.14. Feeder Station Part.......................................................................2-29
2.15. Component Supply Feeders .........................................................2-30
2.15.1.
Tape feeder ....................................................................................2-31
2.15.2. Stack stick feeder ...........................................................................2-35
2.15.3. Vibration stick feeder......................................................................2-36
2.15.4. Multi-tray feeder..............................................................................2-37
2.16. Pneumatic Part .............................................................................2-38
Chapter 3. Panel Operations ............................................................................3-1
3.1. Switching of Operation Panel..........................................................3-1
3.2. Standards for Lighting Signal Tower...............................................3-4
3.3. Button Manipulation of Teaching Box .............................................3-5
3.4. Emergency Stop .............................................................................3-7
3.4.1.
Operator emergency stop.................................................................3-7
3.4.2. System emergency stop...................................................................3-8
3.5. Return Home...................................................................................3-8
3.6. Warming Up..................................................................................3-10
Chapter 4. Sensor Detection Functions............................................................4-1
4.1. Door Switch.....................................................................................4-1
4.2. Feeder Unlock Sensor ....................................................................4-2
4.3. Up/Down of Backup Table ..............................................................4-2
4.4. Up/Down of Place Stopper..............................................................4-3
4.5. Board Detection Sensor..................................................................4-4
Chapter 5. Transfer & Installation Procedure....................................................5-1
Chapter 6. Preparation for Production ..............................................................6-1