operation-cp45.pdf - 第30页
Samsung Component Placer CP-45F(V)/FS Operations Manual xxii Figure 2-25. Main Inlet of Pneumatic Part ....................................................... 2-38 Figure 3-1. Operation Panel ............................…
Table of Contents
xxi
List of Figures
Figure 0-1. Safety labels attached on the front part of the machine .................... iii
Figure 0-2. Safety labels attached on the rear part of the machine.....................vi
Figure 0-3. Safety labels attached on the internal part of the machine...............viii
Figure 1-1. Head Assembly of CP-45F/V Model................................................1-1
Figure 1-2. The Summary for Measuring the Tact Time (6 Heads
Simultaneous Pickups, Each heads place) ........................................1-5
Figure 1-3. The solution for switching the power terminal connection of a
transformer.........................................................................................1-8
Figure 1-4. Interface.........................................................................................1-14
Figure 2-1. Equipment Exterior (Front View)......................................................2-1
Figure 2-2. Mechanical Part Configuration Diagram..........................................2-2
Figure 2-3. Control Part Configuration Diagram.................................................2-3
Figure 2-4. Head Assembly of CP-45F/V and CP-45FS....................................2-4
Figure 2-5. Coordinate System of Equipment
...........................................................2-5
Figure 2-6. X-Y Frame Part................................................................................2-6
Figure 2-7. PCB Conveyor System Configuration Diagram...............................2-8
Figure 2-8. PCB Conveyor System Main Frame................................................2-8
Figure 2-9. Conditions for PCB Limit................................................................2-13
Figure 2-10. Types of Fiducial Mark.................................................................2-15
Figure 2-11. Samsung Flying Vision.................................................................2-17
Figure 2-12. Light path control.........................................................................2-18
Figure 2-13 Illumination....................................................................................2-19
Figure 2-14. Upward Vision Unit ......................................................................2-20
Figure 2-15. Light Path Control........................................................................2-21
Figure 2-16. Optimum Lighting Direction for Each Component .......................2-21
Figure 2-17. Lighting Application for CBGA Process (Left: general; Right: 3-
stage lighting)...................................................................................2-22
Figure 2-18. 37-Hole ANC (fixed to the equipment).........................................2-25
Figure 2-19. Feeder Station Part......................................................................2-29
Figure 2-20. Tape Feeder.................................................................................2-31
Figure 2-21. Embossed Carrier Tape (8/12mm)...............................................2-33
Figure 2-22. Stack Stick Feeder.......................................................................2-35
Figure 2-23. Vibration Stick Feeder..................................................................2-36
Figure 2-24. Multi-Tray Feeder.........................................................................2-37
Samsung Component Placer CP-45F(V)/FS Operations Manual
xxii
Figure 2-25. Main Inlet of Pneumatic Part....................................................... 2-38
Figure 3-1. Operation Panel..............................................................................3-1
Figure 3-2. Signal Tower....................................................................................3-4
Figure 3-3. Teaching Box ..................................................................................3-5
Figure 3-4. “Warming Up” dialog box 1 ............................................................3-11
Figure 3-5. “Warming Up” dialog box 2 ...........................................................3-12
Figure 4-1. Door Switch..................................................................................... 4-1
Figure 4-2. “Manual Control” dialog box............................................................ 4-2
Figure 4-3. “Manual Control” dialog box............................................................ 4-3
Figure 4-4. Installing Position of PCB Detection Sensors ................................. 4-4
Figure 4-5. Sensor Adjustment.......................................................................... 4-5
Figure 5-1. Height Adjustment of Equipment - Use a spanner supplied............5-4
Figure 5-2. Installation of Monitor and Signal Tower .........................................5-5
Figure 5-3. Method of Removing Clamp X........................................................5-5
Figure 5-4. Method of Removing Clamp Y........................................................5-6
Figure 5-5. Air Pressure Supply to the Main Air Inlet ........................................5-6
Figure 5-6. AC power Input Connection............................................................5-7
Figure 5-7. “I/O Status” dialog box .................................................................... 5-8
Figure 6-1. Replacement of the Fixing Pin of the Hole Fixer.............................6-2
Figure 6-2. Adjustment of the Hole Fixer Position............................................. 6-2
Figure 6-3. Position of Hole Fixer Pin................................................................ 6-4
Figure 6-4. Positions of Backup Pins.................................................................6-5
Figure 7-1. Menu Tree of MMI...........................................................................7-1
Figure 7-2. MMI main screen.............................................................................7-5
Figure 8-1. File Menu and Submenus...............................................................8-1
Figure 8-2. “New PCB File” dialog box.............................................................. 8-2
Figure 8-3.. “ Create a new PCB file” dialog box............................................... 8-3
Figure 8-4. “Open” dialog box............................................................................8-3
Figure 8-5. “Open” dialog box............................................................................8-5
Figure 8-6. “Save As” dialog box....................................................................... 8-6
Figure 8-7. “Save As” dialog box....................................................................... 8-6
Figure 8-8. “Save As” message box.................................................................. 8-7
Figure 8-9. “ Merge Part Library” dialog ............................................................8-8
Figure 8-10. “Show : DIFF” list box....................................................................8-8
Figure 9-1. View Menu and Submenus............................................................. 9-1
Table of Contents
xxiii
Figure 9-2. “Manual Tools – Axis Moving” dialog box ........................................9-2
Figure 9-3. “Manual Tools – Conveyor” dialog box ............................................9-5
Figure 9-4. “Manual Tools – Head block” dialog box..........................................9-7
Figure 9-5. “Manual Tools – Camera” dialog......................................................9-8
Figure 9-6. “Position” message box...................................................................9-9
Figure 10-1. Help Menu and Submenus..........................................................10-1
Figure 10-2. Information on the present equipment.........................................10-1
Figure 11-1. When the PCB Edit command is selected ...................................11-1
Figure 11-2. Submenus of the PCB Edit command(Initial status)....................11-1
Figure 11-3. Sub menus of the PCB Edit command(Activated status).............11-1
Figure 11-4. “PCB Edit : Board Definition” dialog box......................................11-2
Figure 11-5 Screen showing the first point teaching ........................................11-3
Figure 11-6 Screen showing the second point teaching...................................11-3
Figure 11-7. Screen showing completion of teaching operation.......................11-4
Figure 11-8. “PCB Array” dialog box ................................................................11-6
Figure 11-9. Screen showing first point teaching for Array PCB Offset............11-8
Figure 11-10. Screen showing second point teaching for Array PCB Offset....11-9
Figure 11-11 Screen showing completion of Array PCB Offset Teaching ........11-9
Figure 11-12. “Fiducial Position & Mark” dialog box(When the Position Type
is “None”)........................................................................................11-10
Figure 11-13. “Fiducial Position & Mark” dialog box(When the Position Type
is “2 Panel”)....................................................................................11-11
Figure 11-14. “Bad Mark Position” dialog box(When the Position Type is
“None”) ...........................................................................................11-17
Figure 11-15. “Bad Mark Position” dialog box(When the Position Type is
“Panel”)...........................................................................................11-18
Figure 11-16. “Accept Mark Position” dialog box (Checked in ‘Use” check
box).................................................................................................11-22
Figure 11-17. Component Data Structure ......................................................11-24
Figure 11-18. Relationship between component DBs....................................11-25
Figure 11-19.”Parts” dialog box......................................................................11-25
Figure 11-20. “Create a new part/Edit the selected part” dialog box..............11-27
Figure 11-21. “Create a new part/Edit the selected part- Common Data”
dialog box.......................................................................................11-28
Figure 11-22. Flowchart of “Delay Time during Placement”...........................11-30